Mitsubishi Montero (1991+). Manual — part 80

Scored . . . . .. B . . . Require replacement.

Spring rate less than

specifications . . . B . . . Require replacement.

Worn, affecting

performance . . . A . . . Require replacement.

Worn beyond

specifications . . . B . . . Require replacement.

Worn close to the end of

its useful life . . 1 . . . Suggest replacement.

PRESSURE SWITCHES

See SWITCHES.

RACES

See BEARINGS AND RACES.

RUBBER JOINTS (METALASTIC)

These joints may be found on half and/or drive shafts. They

are usually found on European vehicles featuring a three-lug drive

flange. They may be equipped with a centering ball or pin.

RUBBER JOINT (METALASTIC) INSPECTION

Condition Code Procedure

Drive flange bent . ... A . . . . Require repair or

replacement.

Drive flange damaged,

affecting performance .. A . . . Require replacement.

Rubber drive joint

cracked . . . . 2 . . . Suggest replacement.

Rubber drive joint

damaged, affecting

performance . . . A . . . Require replacement.

Rubber drive joint split

between mounting holes . A . . . Require replacement.

Rubber drive joint torn at

mounting holes . . . A . . . Require replacement.

Rubber drive joint weather-

cracked . . . . .. . . No service suggested or

required.

SCREENS

See FILTERS AND SCREENS.

SEALS

SEAL INSPECTION

Condition Code Procedure

Leaking . . . . . A . . ... ( 1) Require repair or

replacement.

(1) - Require inspection of mating and sealing surface and

repair or replace as necessary. Check vent. A plugged

vent may force fluid past the seal.

SEALS (METAL-CLAD)

See SEALS.

SELECTOR INTERLOCK SYSTEMS

See

SHIFT INTERLOCK SYSTEMS (SELECTOR AND KEY INTERLOCK SYSTEMS) .

SERVOS

See ACTUATORS (VACUUM).

SHIFT INTERLOCK SYSTEMS (SELECTOR AND KEY INTERLOCK SYSTEMS)

See:

ACTUATORS (ELECTRICAL)

CABLES

LINKAGES (EXTERNAL)

SWITCHES

SENSORS

SENSOR INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted . . A . . ... ( 1) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Inoperative . . . . A . . ... ( 2) Require repair or

replacement.

Leaking

(vacuum/fluid/air) . . A . . . Require replacement.

Out of adjustment . ... B . . .. ( 3) Further inspection

required.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Inoperative includes intermittent operation or out of

specification.

(3) - Follow OEM recommended adjustment procedures. Repair

or replace if out of specification.

SIDE COVERS

See TRANSMISSION PANS.

SLIP YOKES

See YOKES AND SLIP YOKES.

SOLENOIDS

See:

ACTUATORS (ELECTRICAL)

ACTUATORS (VACUUM)

SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE)

SPEED SENSOR (ELECTRONIC WHEEL AND VEHICLE) INSPECTION

Condition Code Procedure

Air gap incorrect . ... B . ... (1) Require adjustment or

replacement.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware

threads damaged . . A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) . .. A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted . . A . . ... ( 2) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Contaminated . . . A . . ... ( 3) Require repair or

replacement.

Inoperative . . . . B . . ... ( 4) Require repair or

replacement. Further

inspection required.

Leaking . . . . . A .. Require repair or replacement.

Loose . . . . ... A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Resistance out of

specification . . .. B .. Require repair or replacement.

Sensor housing cracked .. 2 . . . Suggest replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 2) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead misrouted . . B . Require re-routing according

to vehicle manufacturer’s

specifications.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - If a sensor is not adjustable, further inspection is

required to identify and correct cause.

(2) - Determine cause and correct prior to repair or

replacement of part.

(3) - Determine source of contamination, such as metal particles

or water. Require repair or replacement.

(4) - Inoperative includes intermittent operation or out of OEM

specification. Some components may be serviceable;

check for accepted cleaning procedure.

SPEEDOMETER-DRIVEN GEAR HOUSINGS

See SPEEDOMETER/ODOMETER DRIVES (MECHANICAL).

SPEEDOMETER/ODOMETER DRIVES (MECHANICAL)

SPEEDOMETER/ODOMETER DRIVE (MECHANICAL) INSPECTION

Condition Code Procedure

Application incorrect ... B . . . Require replacement.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Inoperative . . . . A . . (1) Require replacement.

Leaking . . . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Teeth broken . . . A .. Require repair or replacement.