Mitsubishi Montero (1991+). Manual — part 26
Abrasion damage,
affecting structural
integrity . . . .. A .. Require repair or replacement.
Abrasion damage, not
affecting structural
integrity . . . .. .. . . No service suggested or
required.
Application incorrect ... B . . . Require replacement.
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Clamp corroded, not
reusable . . . ... 1 . . . Suggest replacement.
Connected incorrectly ... A . . . . . Require repair.
Corroded, affecting
structural integrity ... A . . . Require replacement.
Corroded, not affecting
structural integrity ... .. . . No service suggested or
required.
Cracked . . . . . A .. Require repair or replacement.
Fitting type incorrect
(such as compression
fitting) . . . ... B . . . Require replacement.
Flange leaking . . .. A .. Require repair or replacement.
Insufficient clamping
force, allowing hose to
leak . . . . ... A .. Require repair or replacement.
Leaking . . . . . A .. Require repair or replacement.
Melted . . . . .. 1 .. Suggest repair or replacement.
Missing . . . . . C . . . Require replacement.
Outer covering damaged to
the extent that the inner
fabric is visible . .. A . . . Require replacement.
Protective sleeves
damaged . . . . 2 . Suggest replacement of sleeves.
Protective sleeves
missing . . . . C . Require replacement of sleeves.
Restricted, affecting
performance . . . A .. Require repair or replacement.
Routed incorrectly . .. 2 . . . . . Require repair.
Swollen . . . . . 1 . . . Suggest replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
Type incorrect . . .. 1 .. Suggest repair or replacement.
AIR CONTROL DOORS
See PLENUMS.
AIR DAMS (EXTERNAL)
AIR DAM (EXTERNAL) INSPECTION
Condition Code Procedure
Application incorrect,
affecting air
conditioning
system performance . . A .. Require repair or replacement.
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Bent, affecting air
conditioning system
performance . . . A .. Require repair or replacement.
Blocked, affecting air
conditioning system
performance . . . A .. Require repair or replacement.
Broken, affecting air
conditioning system
performance . . . A .. Require repair or replacement.
Cracked, affecting air
conditioning system
performance . . . A .. Require repair or replacement.
Loose, affecting air
conditioning system
performance . . . A . . . . . Require repair.
Loose, not affecting air
conditioning system
performance . . . 2 . . . . . Suggest repair.
Missing, affecting air
conditioning system
performance . . . C . . . Require replacement.
AIR DISTRIBUTION SYSTEM
See PLENUMS.
BELTS
BELT INSPECTION
Condition Code Procedure
Alignment incorrect . . B . . .. ( 1) Further inspection
required.
Cracked . . . . . 1 . . . Suggest replacement.
Frayed . . . . .. 1 . . . Suggest replacement.
Missing . . . . . C . . . Require replacement.
Noisy . . . . ... 2 . . .. ( 2) Further inspection
required.
Plies separated . . . A . . . Require replacement.
Serpentine belt routed
incorrectly . . . B . . . . . Require repair.
Tension out of
specification . . .. B . . ... Require adjustment or
replacement.
Worn beyond
adjustment range . ... B . . . Require replacement.
Worn so it contacts
bottom of pulley . ... A . . . Require replacement.
(1) - Determine cause of incorrect alignment and require repair.
(2) - Determine cause of noise and suggest repair.
BLEND DOORS
See PLENUMS.
BLOWER FANS (BLOWER WHEEL OR SQUIRREL CAGE)
BLOWER FAN (BLOWER WHEEL OR SQUIRREL CAGE) INSPECTION
Condition Code Procedure
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Application incorrect ... B .. Require repair or replacement.
Broken . . . . .. A . . . Require replacement.
Cracked . . . . . A . . . . Require replacement
Distorted . . . ... A . . . Require replacement.
Fins missing . . . C . . . Require replacement.
Hub separated . . ... A . . . Require replacement.
Inoperative . . . . A . . (1) Require replacement.
Mounting loose . . .. A .. Require repair or replacement.
Noisy . . . . ... 2 . . . Suggest replacement.
Out of balance . . .. A .. Require repair or replacement.
(1) - Inoperative includes intermittent operation or out of
OEM specification.
BLOWER MOTORS
BLOWER MOTOR INSPECTION
Condition Code Procedure
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . .. A .. Require repair or replacement.
Connector melted,
affecting performance .. A . . ... ( 1) Require repair or
replacement.
Connector melted, not
affecting performance .. 2 . . ... ( 1) Suggest repair or
replacement.
Connector missing . ... C . . . Require replacement.
Current draw out of
specification . . .. B .. Require repair or replacement.
Inoperative . . . . A . . (2) Require replacement.
Missing . . . . . C . . . Require replacement.
Motor speed
insufficient . . ... 2 .. Suggest repair or replacement.
Noisy . . . . ... 2 . . . Suggest replacement.
Rotation incorrect for
application . . . B .. Require repair or replacement.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Vibration . . . ... 1 . . . Suggest replacement.
Wire lead conductors
exposed . . . . B .. Require repair or replacement.
Wire lead corroded . .. A .. Require repair or replacement.
Wire lead open . . .. A .. Require repair or replacement.
Wire lead shorted . ... A .. Require repair or replacement.
(1) - Determine cause and correct prior to repair or
replacement of part.
(2) - Check fan motor/controls. Inoperative includes
intermittent operation or out of OEM specification.
BLOWER RESISTORS
BLOWER RESISTOR INSPECTION
Condition Code Procedure
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Conductor exposed . ... A . . . Require replacement.
Connector broken . . A .. Require repair or replacement.
Connector melted,
affecting performance .. A . . ... ( 1) Require repair or
replacement.
Connector melted, not
affecting performance .. 1 . . ... ( 1) Suggest repair or
replacement.
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