Mitsubishi Montero (1991+). Manual — part 50

reconditioning . . . B . . (3) Require replacement.

Surface is rust-pitted .. B . ... Require reconditioning or

replacement of rotor according

to OEM specifications.

Surface is scored . ... B ... (4) Require reconditioning or

replacement of rotor according

to OEM specifications.

Thickness variation

(parallelism) exceeds OEM

specifications . . .. B . ... Require reconditioning or

replacement of rotor according

to OEM specifications.

(1) - Examples of severe corrosion are: composite plate

separated from friction surfaces and cooling fins

cracked or missing.

(2) - Only applies to vehicles for which OEM "machine to"

specifications exist. If OEM does not supply "machine

to" specifications, the rotor may be worn to discard

specifications.

(3) - If OEM does not supply "machine to" specifications,

you may machine to discard specifications.

(4) - Scoring is defined as grooves or ridges in the friction

contact surface. Some vehicle manufacturers require

machining when scoring exceeds their allowable

specifications.

SELF-ADJUSTING SYSTEMS

SELF-ADJUSTING SYSTEM INSPECTION

Condition Code Procedure

Bent . . . . . A ... Require repair or replacement

of bent part.

Broken . . . . .. A ... Require repair or replacement

of broken part.

Inoperative . . . . A . . ... ( 1) Require repair or

replacement of inoperative

parts.

Missing . . . . . C . . .. Require replacement of

missing part.

Star wheel does not turn

freely . . . . . A .. Require repair or replacement.

(1) - Inoperative includes intermittent operation.

SHOE HARDWARE

See BRAKE SHOE HARDWARE.

SHOES

See FRICTION MATERIAL.

SOCKETS

See BULB SOCKETS.

SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE)

NOTE: Copied Vehicle Speed Sensors from Engine UIGs & added

Air Gap incorrect, loose, and wire lead misrouted. For

"contaminated" removed coolant & fuel examples from note.

SPEED SENSOR INSPECTION

Condition Code Procedure

Air gap incorrect . ... B . ... (1) Require adjustment or

replacement.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware

threads damaged . . A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) . .. A .. Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . ... A .. Require repair or replacement.

Connector melted . . A . . ... ( 2) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Contaminated . . . A . . ... ( 3) Require repair or

replacement.

Inoperative . . . . B . . ... ( 4) Require repair or

replacement. Further

inspection required.

Lead routing incorrect .. B . . Require rerouting according

to vehicle manufacturer’s

specifications.

Leaking . . . . . A .. Require repair or replacement.

Loose . . . . ... A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Resistance out of

specification . . .. B .. Require repair or replacement.

Sensor housing cracked .. 2 . . . Suggest replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned,

affecting performance .. A . . ... ( 2) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose,

affecting performance .. B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped

(threads missing) . .. A . . . Require replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead misrouted . . B . Require re-routing according to

vehicle manufacturer’s

specifications.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - If a sensor is not adjustable, further inspection is

required to identify and correct cause.

(2) - Determine cause and correct prior to repair or

replacement of part.

(3) - Determine source of contamination, such as metal

particles or water. Require repair or replacement.

(4) - Inoperative includes intermittent operation or out of OEM

specification. Some components may be serviceable; check

for accepted cleaning procedure.

STEEL BRAKE LINES

STEEL BRAKE LINE INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Corroded, affecting

structural integrity ... A . . . Require replacement.

Fitting incorrect (for

example, compression

fitting) . . . ... B . . . Require replacement.

Flare type incorrect . B .. Require repair or replacement.

Leaking . . . . . A .. Require repair or replacement.

Line material incorrect

(copper, etc.) . . . B . . . Require replacement.

Restricted . . . .. A . . . Require replacement.

Routed incorrectly . .. B . . Require routing correction.

Rust-pitted . . . . 1 . . . Suggest replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped

(threads missing) . .. A . . . Require replacement.

STOPLIGHT SWITCHES

See BRAKE STOPLIGHT SWITCHES.

SWITCHES

NOTE: Copied from Electrical UIGs & added "float saturated" from

old fluid level sensor switches.

STEEL BRAKE LINE INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Binding, affecting

performance . . . A .. Require repair or replacement.

Binding, not affecting

performance . . . 2 .. Suggest repair or replacement.

Broken . . . . .. A .. Require repair or replacement.

Burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Burned, not affecting

performance . . . 2 . . ... ( 1) Suggest repair or

replacement.

Cracked, affecting

performance . . . A .. Require repair or replacement.

Cracked, not affecting

performance . . . 1 .. Suggest repair or replacement.

Float saturated . . . A . . . Require replacement.

Leaking . . . . . A .. Require repair or replacement.

Malfunctioning . . .. A . . ... ( 2) Require repair or

replacement.

Melted, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Melted, not affecting

performance . . . 2 . . ... ( 1) Suggest repair or

replacement.

Missing . . . . . C . . . Require replacement.

Out of adjustment . ... B .. Require repair or replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Won’t return . . . A .. Require repair or replacement.

Worn . . . . . 1 . . . Suggest replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Includes inoperative, intermittent operation, or failure to

perform all functions.

TIRES

Consult the vehicle owner’s manual or vehicle placard for

correct size, speed ratings, and inflation pressure of the original

tires.

TIRE INSPECTION