Mitsubishi Montero (1991+). Manual — part 125

Condition Code Procedure

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware threads

damaged . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) . .. A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted . . A . . ... ( 1) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Contaminated . . . A . . ... ( 2) Require repair or

replacement.

Inoperative . . . . B . . ... ( 3) Require repair or

replacement. Further

inspection required.

Leaking . . . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Determine source of contamination, such as engine

coolant, fuel, metal particles, or water. Require

repair or replacement.

(3) - Inoperative includes intermittent operation or out of

OEM specification. Some components may be serviceable;

check for accepted cleaning procedure.

CARBURETORS AND CHOKES

NOTE: Proper operation of a carburetor includes the ability to

control air/fuel mixtures during all phases or driving

operation to comply with all federal and local emissions

standards. Adjustments are to be considered repairs.

CARBURETOR AND CHOKE INSPECTION

Condition Code Procedure

Air/fuel control

incorrect . . . .. B .. Require repair or replacement.

Application incorrect ... B .. Require repair or replacement.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Components binding . .. A .. Require repair or replacement.

Components damaged,

affecting operation or

performance . . . A .. Require repair or replacement.

Components missing . .. C . . .. Require replacement of

components.

Contaminated . . . A . . ... ( 1) Require repair or

replacement. Further

inspection required.

Controlling linkages

binding . . . . A ... Require repair or replacement

of linkage.

Leaking . . . . . A .. Require repair or replacement.

Mechanical operation

incorrect . . . .. B .. Require repair or replacement.

Operating incorrectly ... B .. Require repair or replacement.

(1) - Some components may be serviceable; check for accepted

cleaning procedure. Determine source of contamination,

such as engine coolant, fuel, metal particles, or water.

Require repair or replacement.

CASTING CORE PLUGS AND EXPANSION PLUGS

CASTING CORE PLUG AND EXPANSION PLUG INSPECTION

Condition Code Procedure

Leaking . . . . . A . . . Require replacement.

Material type

incorrect . . . .. 2 . . . Suggest replacement.

CHARGE AIR COOLERS "INTERCOOLERS" (CAC)

CHARGE AIR COOLER "INTERCOOLER" (CAC) INSPECTION

Condition Code Procedure

Air-to-air intercooler

leaking, affecting boost

performance . . . A .. Require repair or replacement.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Leaking coolant . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Restricted, affecting

performance . . . A .. Require repair or replacement.

CHECK VALVES

See ASPIRATOR, CHECK AND DECEL VALVES.

CHOKES

See CARBURETORS AND CHOKES.

CLUTCH PEDAL POSITION SWITCHES

CLUTCH PEDAL POSITION SWITCH INSPECTION

Condition Code Procedure

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware threads

damaged . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) . .. A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector melted . . A . . ... ( 1) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Inoperative . . . . B . . ... ( 2) Require repair or

replacement. Further

inspection required.

Missing . . . . . C . . . Require replacement.

Resistance out of

specification . . .. B .. Require repair or replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Inoperative includes intermittent operation or out of OEM

specification. Some components may be serviceable;

check for accepted cleaning procedure.

COLD START INJECTORS

See FUEL AND COLD START INJECTORS.

CONNECTORS

See WIRING HARNESSES AND CONNECTORS.

COOLANT

COOLANT INSPECTION

Condition Code Procedure

Acidity (pH) incorrect .. 1 . . ... Suggest correction or

replacement.

Contaminated . . . B . .. (1) Require replacement or

recycling. Further inspection

required.

Level low . . . ... B ... (2) Require filling to proper

level.

Maintenance intervals ... 3 . . (3) Suggest replacement.

Mixture incorrect . ... B . . ... Require correction or

replacement.

Type incorrect . . .. B . . . Require replacement.

(1) - Determine source of contamination and require

correction prior to coolant replacement.

(2) - Determine source of incorrect level and suggest repair.

(3) - The system should be drained and/or flushed and

refilled with correct coolant according to OEM

recommended service interval and procedures.

COOLANT RECOVERY TANKS

COOLANT RECOVERY TANK INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A .. Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . . Require replacement of

hardware.

Attaching hardware not

functioning . . . A .. Require repair or replacement

of hardware.

Leaking . . . . . A . Require repair or replacement.