Mitsubishi Montero (1991+). Manual — part 75
Linkage missing . . . C . . . Require replacement.
Linkage noisy . . ... 2 .. Suggest repair or replacement.
Missing . . . . . C . . . Require replacement.
Noisy . . . . ... 2 .. Suggest repair or replacement.
Out of adjustment . ... A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
(1) - Determine cause and correct prior to repair or
replacement of part.
(2) - Inoperative includes intermittent operation or out
of OEM specification.
AXLES
AXLE INSPECTION
Condition Code Procedure
Bent . . . . . A . . . Require replacement.
Broken . . . . .. A . . . Require replacement.
End play exceeds
specifications . . . B .. Require repair or replacement.
Flange bent . . . . A . . . Require replacement.
Flange threads stripped . A .. Require repair or replacement.
Twisted . . . . . A . . . Require replacement.
Worn, affecting
performance . . . A . . . Require replacement.
BEARINGS AND RACES
NOTE: When replacing or repacking bearings, grease seal
replacement is required. You are not required to replace
these components in axle sets. Determine the need to
replace based upon the individual component conditions
that follow.
BEARING AND RACE INSPECTION
Condition Code Procedure
Bearing end-play exceeds
specifications . . . B .. Require adjustment of bearing,
if possible. If proper
adjustment cannot be obtained,
require replacement of bearing
assembly.
Bearing rollers, balls or
races are worn, pitted, or
feel rough when rotated as
an assembly . . . B .. Require replacement of bearing
assembly.
BELL CRANKS
BELL CRANK INSPECTION
Condition Code Procedure
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Bent . . . . . A .. Require repair or replacement.
Broken . . . . .. A .. Require repair or replacement.
Cracked . . . . . A .. Require repair or replacement.
Missing . . . . . C . . . Require replacement.
Worn, affecting
performance . . . A .. Require repair or replacement.
BELL HOUSINGS
See HOUSINGS (BELL, CASE, TAIL (EXTENSION) AND AUXILIARY) .
BUSHINGS (EXTERNAL)
BUSHING (EXTERNAL) INSPECTION
Condition Code Procedure
Attaching hardware
bent . . . . ... B ... Require repair or replacement
of bent part if available;
otherwise, replace bushing.
Attaching hardware
broken . . . . . A ... Require replacement of broken
part if available; otherwise,
replace bushing.
Attaching hardware
corroded, affecting
structural integrity ... A . Require replacement of corroded
part if available; otherwise,
replace bushing.
Attaching hardware
incorrect . . . .. A . . .. Require replacement of
incorrect part if available;
otherwise, replace bushing.
Attaching hardware
loose . . . . .. A ... Require repair or replacement
of loose part if available;
otherwise, replace bushing.
Attaching hardware
missing . . . . C .. Require replacement of missing
part if available; otherwise,
replace bushing.
Attaching hardware
threads damaged . . A ... Require repair or replacement
of part with damaged threads if
available; otherwise, replace
bushing.
Attaching hardware threads
stripped (threads
missing) . . . ... A . . Require replacement of part
with stripped threads if
available; otherwise, replace
bushing.
Binding . . . . . A .. Require repair or replacement.
Contaminated . . . 1 . . . Suggest replacement.
Deteriorated, affecting
performance . . . A .. Require repair or replacement.
Distorted, affecting
performance . . . A .. Require repair or replacement.
Missing . . . . . A . . . Require replacement.
Noisy . . . . ... 2 . . .. ( 1) Further inspection
required.
Rubber separating from
internal metal sleeve on
bonded bushing . . . A . . . Require replacement.
Seized . . . . .. A . . . Require replacement.
Shifted (out of
position) . . . .. B .. Require repair or replacement.
Split . . . . ... A . . . Require replacement.
Surface cracking (weather-
checked) . . . ... .. . . No service suggested or
required.
Worn, affecting
performance . . . A .. Require repair or replacement.
Worn close to the end of
its useful life . . 1 . . . Suggest replacement.
(1) - If noise isolated to bushing, suggest repair or
replacement.
CAUTION: Use only approved lubricant on rubber bushings.
Petroleum-based lubricants may damage rubber bushings.
CABLES (SPEEDOMETER)
CABLE (SPEEDOMETER) INSPECTION
Condition Code Procedure
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Bent . . . . . A .. Require repair or replacement.
Binding . . . . . A .. Require repair or replacement.
Bracket bent, affecting
performance . . . A .. Require repair or replacement.
Bracket bent, not
affecting performance .. .. . . No service suggested or
required.
Bracket broken, affecting
performance . . . A . . . Require replacement.
Bracket broken, not
affecting performance .. .. . . No service suggested or
required.
Bracket corroded,
affecting performance .. A .. Require repair or replacement.
Bracket corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Bracket cracked, affecting
performance . . . A .. Require repair or replacement.
Bracket cracked, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket loose, affecting
performance . . ... A .. Require repair or replacement.
Bracket loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket missing . . . C . . . Require replacement.
Broken . . . . .. A . . . Require replacement.
Cracked . . . . . A .. Require repair or replacement.
Disconnected . . . A .. Require repair or replacement.
Kinked . . . . .. A .. Require repair or replacement.
Melted . . . . .. A . . ... ( 1) Require repair or
replacement.
Missing . . . . . C . . . Require replacement.
Noisy . . . . ... 2 .. Suggest repair or replacement.
Routed incorrectly . .. 2 . . . . . Suggest repair.
Seized . . . . .. A .. Require repair or replacement.
(1) - Determine cause and correct prior to repair or
replacement of part.
CABLES (TV, DETENT AND SHIFT)
CABLE (TV, DETENT AND SHIFT) INSPECTION
Condition Code Procedure
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Bent . . . . . A .. Require repair or replacement.
Binding . . . . . A .. Require repair or replacement.
Bracket bent, affecting
performance . . . A .. Require repair or replacement.
Bracket bent, not
affecting performance .. .. . . No service suggested or
required.
Bracket broken, affecting
performance . . . A . . . Require replacement.
Bracket broken, not
affecting performance .. .. . . No service suggested or
required.
Bracket corroded,
affecting performance .. A .. Require repair or replacement.
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