Mitsubishi Galant 9G. Manual — part 629
TRANSAXLE
TSB Revision
AUTOMATIC TRANSAXLE OVERHAUL
23B-48
CAUTION
Be sure to install the thrust bearing in the correct direction
as shown.
56.Check the installation direction of thrust bearing number 2,
and install it on the underdrive clutch hub.
57.Hold the input shaft, and install the underdrive clutch.
58.Place two beads of solder [each 10 mm (0.39 inch) in
length, 3.5 mm (0.14 inch) in diameter] on the underdrive
clutch retainer as shown in the illustration.
59.Install special tool MD998412 as shown.
60.Install the oil pump to the transaxle case.
NOTE: Do not install the oil pump gasket at this time.
61.Tighten the six oil pump mounting bolts to the specified
torque.
Tightening torque: 29
± 2 N⋅m (21 ± 1 ft-lb)
62.Remove the oil pump mounting bolts.
AK301246AD
INSTALL WITH THIS
SIDE DOWN
AK300238
AK301756
INPUT SHAFT
TWO BEADS
OF SOLDER
UNDERDRIVE
CLUTCH RETAINER
AB
AK301247AD
MD998412
TRANSAXLE
TSB Revision
AUTOMATIC TRANSAXLE OVERHAUL
23B-49
63.Using special tools MD998333, remove the oil pump and
the crushed solders.
64.Use a micrometer to measure the thickness of the crushed
solder beads and record the measured value.
65.Select a thrust washer number 1 whose thickness
corresponds to the measured value from table below.
66.Install thrust washer number 1 that was selected in step 64
on the underdrive clutch retainer.
AK300236AD
MD998333
MEASUREMENT
VALUE mm (in)
THICKNESS
mm (in)
ID
SYMBOL
2.25
− 2.45
(0.089
− 0.096)
1.8 (0.071)
18
2.45
− 2.65
(0.096
− 0.104)
2.0 (0.079)
20
2.65
− 2.85
(0.104
− 0.112)
2.2 (0.087)
22
2.85
− 3.05
(0.112
− 0.120)
2.4 (0.094)
24
3.05
− 3.25
(0.120
− 0.128)
2.6 (0.102)
26
3.25
− 3.45
(0.128
− 0.136)
2.8 (0.110)
28
AK301249
AK300237
TRANSAXLE
TSB Revision
AUTOMATIC TRANSAXLE OVERHAUL
23B-50
67.Install special tool MD998412 as shown.
68.Install the new oil pump gasket on the transaxle case.
69.Install the oil pump and tighten the six mounting bolts to the
specified torque.
Tightening torque: 29
± 2 N⋅m (21 ± 1 ft-lb)
70.Make sure that the input shaft end play meets the standard
value.
Standard value : 0.70
− 1.45 mm (0.028 − 0.057 inch)
71.Install the oil filter.
AK301247AD
MD998412
AK300517
AK300234
TRANSAXLE
TSB Revision
AUTOMATIC TRANSAXLE OVERHAUL
23B-51
72.Use special tools MB990935 <F4A4B> or MB990936
<F4A5A> and MB990938 to tap the differential bearing outer
race in the transaxle case.
73.Install the differential.
74.Place two beads of solder [each 10 mm (0.39 inch) in
length, 3 mm (0.12 inch) in diameter] on the torque
converter housing as shown in the illustration.
AK300518AD
MB990935
MB990938
<F4A4B>
AK202308
MB990938
MB990936
AC
<F4A5A>
AK301866
AK301758
TWO BEADS
OF SOLDER
AB
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