Mitsubishi Galant 9G. Manual — part 344
WATER HOSE AND WATER PIPE
TSB Revision
ENGINE COOLING
14-24
3. Apply sealant to the thread of the thermostat case bolts as
shown.
Specified Sealant: 3M
AAD Part No.8730, 8731 or
equivalent
4. With the sealant still wet (within 15 minutes after the sealant
is applied), install the thermostat case. Do not apply the
sealant in an area more than the required.
.
>>C<< RADIATOR UPPER HOSE CONNECTION
1. Insert each hose as far as the projection of the water outlet
fitting.
2. Align the mating marks on the radiator hose and hose
clamp, and then connect the radiator hose.
REMOVAL AND INSTALLATION <3.8L ENGINE>
M1141003300493
AC303724AD
THERMOSTAT CASE
AC200642
MATING
MARKS
PROJECTION
WATER OUTLET
FITTING
AB
Pre-removal and Post-installation Operation
Thermostat Removal and Installation (Refer to
AC306960
N
1
9
7
3
4
5
6
2
8
30 ± 9 N·m
22 ± 7 ft-lb
19 ± 1 N·m
14 ± 1 ft-lb
19 ± 1 N·m
14 ± 1 ft-lb
AB
N
9
N
N
6
11 ± 1 N·m
98 ± 8 in-lb
2
WATER HOSE AND WATER PIPE
TSB Revision
ENGINE COOLING
14-25
REMOVAL SERVICE POINT
.
<<A>> RADIATOR UPPER HOSE DISCONNEC-
TION
After making mating marks on the radiator hose and hose
clamp, disconnect the radiator hose.
INSTALLATION SERVICE POINTS
.
>>A<< O-RING INSTALLATION
CAUTION
Do not allow engine oil or other grease to adhere to the
O-ring
Insert the O-ring to the water pipe, and coat the outer portion of
the O-ring with water or engine coolant.
.
REMOVAL STEPS
1.
RADIATOR UPPER HOSE
CONNECTION
2.
HEATER HOSE CONNECTION
3.
THROTTLE BODY WATER FEED
HOSE
4.
THROTTLE BODY WATER
RETURN HOSE
5.
THERMOSTAT HOUSING
6.
GASKET
>>B<<
7.
ENGINE COOLANT
TEMPERATURE SENSOR
8.
WATER PUMP INLET PIPE
>>A<<
9.
O-RING
REMOVAL STEPS (Continued)
AC200641AB
MATING MARKS
AC200644 AB
O-RING
WATER PIPE
WATER HOSE AND WATER PIPE
TSB Revision
ENGINE COOLING
14-26
>>B<< ENGINE COOLANT TEMPERATURE
SENSOR INSTALLATION
Apply the specified sealant to the thread of the engine coolant
temperature sensor, and then tighten it to the specified torque.
Specified Sealant: 3M
AAD Part No. 8731 or equiva-
lent
.
>>C<< RADIATOR UPPER HOSE CONNECTION
1. Insert each hose as far as the projection of the water outlet
fitting.
2. Align the mating marks on the radiator hose and hose
clamp, and then connect the radiator hose.
INSPECTION
M1141003400337
.
Water Pipe and Hose Check
Check the water pipe and hose for cracks, damage and clogs.
Replace them if necessary.
AC208408AB
AC200642
MATING
MARKS
PROJECTION
WATER OUTLET
FITTING
AB
SPECIFICATIONS
TSB Revision
ENGINE COOLING
14-27
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1141005000346
ITEM
SPECIFICATION
Cylinder block drain plug <2.4L Engine>
44
± 5 N⋅m (33 ± 3 ft-lb)
Cylinder block drain plug <3.8L Engine>
39
± 5 N⋅m (29 ± 3 ft-lb)
Radiator
Front end structure bar bolt
M8
× 10
11
± 2 N⋅m (98 ± 17 in-lb)
M8
× 20
22
± 4 N⋅m (16 ± 3 ft-lb)
Thermostat <2.4L ENGINE>
Harness bracket bolt
11
± 1 N⋅m (98 ± 8 in-lb)
Water inlet fitting bolt
13
± 2 N⋅m (111 ± 22 in-lb)
Thermostat <3.8L ENGINE>
Control harness bolt
5.0
± 1.0 N⋅m (44 ± 9 in-lb)
Grounding bolt
M6
9.0
± 2.0 N⋅m (80 ± 17 in-lb)
M8
22
± 4 N⋅m (16 ± 3 ft-lb)
Water inlet fitting bolt
19
± 1 N⋅m (14 ± 1 ft-lb)
Water hose and water pipe <2.4L ENGINE>
Radiator lower hose clamp bolt
11
± 1 N⋅m (98 ± 8 in-lb)
Thermostat case bolt
24
± 4 N⋅m (18 ± 3 ft-lb)
Water hose clamp bolt
11
± 1 N⋅m (98 ± 8 in-lb)
Water inlet pipe bolt
13
± 2 N⋅m (111 ± 22 in-lb)
Water outlet fitting bolt
13
± 2 N⋅m (111 ± 22 in-lb)
Water hose and water pipe <3.8L ENGINE>
Engine coolant temperature sensor
30
± 9 N⋅m (22 ± 7 ft-lb)
Thermostat housing bolt
19
± 1 N⋅m (14 ± 1 ft-lb)
Water pump inlet pipe
11
± 1 N⋅m (98 ± 8 ft-lb)
Water pump <2.4L ENGINE>
Water pump bolt
14
± 1 N⋅m (120 ± 13 in-lb)
Water pump <3.8L ENGINE>
Water pump bolt
M8
42
± 8 N⋅m (31 ± 6 ft-lb)
M10
24
± 3 N⋅m (18 ± 2 ft-lb)
Water pump bracket bolt
24
± 3 N⋅m (18 ± 2 ft-lb)
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