Mitsubishi Galant 9G. Manual — part 626

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23B-36

18.Turn the transaxle over so that the installation surface of the

torque converter housing is facing up.
Install special tool MD998913 in a dial gauge, and then
move special tool MB991631 <F4A4B> or MB991632
<F4A5A> and measure its movement.

Standard value of end play (Reference):
1.65

− 2.11 mm (0.0649 − 0.0831 inch)

19.Select a pressure plate whose thickness corresponds to the

measured amount of movement from the table below.

PRESSURE PLATE FOR LOW-REVERSE BRAKE <F4A4B>

PRESSURE PLATE FOR LOW-REVERSE BRAKE <F4A5A>

MOVEMENT
AMOUNT
mm (in)

THICKNESS
mm (in)

ID
SYMBOL

1.3

− 1.5

(0.051

− 0.059)

1.6 (0.063)

L

1.5

− 1.7

(0.059

− 0.067)

1.8 (0.071)

1

1.7

− 1.9

(0.067

− 0.075)

2.0 (0.079)

0

1.9

− 2.1

(0.075

− 0.083)

2.2 (0.087)

2

2.1

− 2.3

(0.083

− 0.091)

2.4 (0.094)

4

2.3

− 2.5

(0.091

− 0.098)

2.6 (0.102)

6

2.5

− 2.7

(0.098

− 0.106)

2.8 (0.110)

8

2.7

− 2.9

(0.106

− 0.114)

3.0 (0.118)

D

MOVEMENT
AMOUNT
mm (in)

THICKNESS
mm (in)

ID
SYMBOL

1.0

− 1.2

(0.039

− 0.047)

1.6 (0.063)

F

1.2

− 1.4

(0.047

− 0.055)

1.8 (0.071)

E

1.4

− 1.6

(0.055

− 0.063)

2.0 (0.079)

D

1.6

− 1.8

(0.063

− 0.071)

2.2 (0.087)

C

1.8

− 2.0

(0.071

− 0.079)

2.4 (0.094)

B

AKX01069AB

MD998913

MB991631
<F4A42> OR
MB991632
<F4A51>

AK301753

MD998913

MB991631

AD

MOVEMENT
AMOUNT

<F4A4B>

AK303648

<F4A5A>

MD998913

MB991632

MOVEMENT
AMOUNT

AB

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23B-37

CAUTION

If necessary, take the measurements in steps 9 to 18 after
replacing the pressure plate, brake plate and brake disc.
20.Remove all parts and special tools that were installed to

take the measurements in steps 9 to 18. Remove and
separate the pressure plate and snap ring chosen in steps
12, 16 and 18.

21.Install the snap ring into the groove of transaxle case output

shaft bore.

22.Use special tools MB990930 and MB990938 to tap the

output shaft bearing outer race in the transaxle case.

CAUTION

Do not reuse the bolt, as it has had sealant applied.
23.Tighten the mounting bolts of the output shaft bearing

retainer to the specified torque.

Tightening torque:

29

± 2 N⋅m (21 ± 1 ft-lb) <F4A4B>

54

± 5 N⋅m (40 ± 4 ft-lb) <F4A5A>

2.0

− 2.2

(0.079

− 0.087)

2.6 (0.102)

A

2.2

− 2.4

(0.087

− 0.094)

2.8 (0.110)

0

2.4

− 2.6

(0.094

− 0.102)

3.0 (0.118)

1

MOVEMENT
AMOUNT
mm (in)

THICKNESS
mm (in)

ID
SYMBOL

AK300492AD

MB990938

MB990930

AK300493

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23B-38

24.Use special tool MD998350 <F4A4B> or MB998323

<F4A5A> to install the collar and taper roller bearing on the
output shaft.

25.Apply ATF to a new jam nut, and use special tools

MB990607 and MB991625 to tighten the jam nut to the
specified torque. Then turn back one turn, and tighten to the
specified torque again.

Tightening torque: 170

± 10 N⋅m (125 ± 7 ft-lb)

NOTE: The jam nut is reverse threaded.

26.Move the output shaft to measure the end play and record

the measurement value.

27.Remove the parts that were installed in steps 22 to 25.
28.Select a spacer whose thickness corresponds to the

measured amount of movement from the following table.

SPACER FOR OUTPUT SHAFT

AK300494AE

MD998350

<F4A4B>

AK202297

MD998323

AC

<F4A5A>

AK300484AD

MB991625

MB990607

MOVEMENT
AMOUNT
mm (in)

THICKNESS
mm (in)

ID
SYMBOL

1.81

− 1.85 (0.0713

− 0.0728)

1.88 (0.0740)

88

1.85

− 1.89 (0.0728

− 0.0744)

1.92 (0.0756)

92

1.89

− 1.93 (0.0744

− 0.0760)

1.96 (0.0772)

96

1.93

− 1.97 (0.0760

− 0.0776)

2.00 (0.0787)

00

AK300495

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23B-39

1.97

− 2.01 (0.0776

− 0.0791)

2.04 (0.0803)

04

2.01

− 2.05 (0.0791

− 0.0807)

2.08 (0.0819)

08

2.05

− 2.09 (0.0807

− 0.0823)

2.12 (0.0835)

12

2.09

− 2.13 (0.0823

− 0.0839)

2.16 (0.0850)

16

2.13

− 2.17 (0.0839

− 0.0854)

2.20 (0.0866)

20

2.17

− 2.21 (0.0854

− 0.0870)

2.24 (0.0882)

24

2.21

− 2.25 (0.0870

− 0.0886)

2.28 (0.0898)

28

2.25

− 2.29 (0.0886

− 0.0902)

2.32 (0.0913)

32

2.29

− 2.33 (0.0902

− 0.0917)

2.36 (0.0929)

36

2.33

− 2.37 (0.0917

− 0.0933)

2.40 (0.0945)

40

2.37

− 2.41 (0.0933

− 0.0949)

2.44 (0.0961)

44

2.41

− 2.45 (0.0949

− 0.0965)

2.48 (0.0976)

48

2.45

− 2.49 (0.0965

− 0.0980)

2.52 (0.0992)

52

2.49

− 2.53 (0.0980

− 0.0996)

2.56 (0.1008)

56

2.53

− 2.57 (0.0996

− 0.1012)

2.60 (0.1024)

60

2.57

− 2.61 (0.1012

− 0.1028)

2.64 (0.1039)

64

2.61

− 2.65 (0.1028

− 0.1043)

2.68 (0.1055)

68

2.65

− 2.69 (0.1043

− 0.1059)

2.72 (0.1071)

72

2.69

− 2.73 (0.1059

− 0.1075)

2.76 (0.1087)

76

MOVEMENT
AMOUNT
mm (in)

THICKNESS
mm (in)

ID
SYMBOL