Mitsubishi Galant 9G. Manual — part 474
DRIVE SHAFT ASSEMBLY
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FRONT AXLE
26-16
<<C>> DRIVE SHAFT/DRIVE SHAFT AND INNER
SHAFT ASSEMBLY <3.8L-RH> REMOVAL
1. Use special tools MB990242, MB990244, MB991354 and
MB990767 to push out the drive shaft or the drive shaft and
inner shaft assembly from the hub.
2. Remove the drive shaft from the hub by pulling the bottom of
the brake disc towards you.
CAUTION
• Do not pull on the drive shaft; doing so will damage the
TJ or PTJ; be sure to use the pry bar.
• When pulling the drive shaft out from the transaxle, be
careful that the spline part of the drive shaft does not
damage the oil seal.
3. Insert a pry bar between the transaxle case and the drive
shaft, and then pry and remove the drive shaft from the
transaxle.
NOTE: Insert a pry bar, taking care not to damage the pro-
trusion of transaxle case when removing the drive shaft LH.
AC102550
MB990244
(THREE)
MB991354
MB990242
MB990767
AC
AC102551AD
DRIVE
SHAFT
AC100141AJ
TRANSAXLE
TJ ASSEMBLY <2.4L>
PTJ ASSEMBLY <3.8L>
PRY BAR
AC305799
AB
PRY BAR
DRIVE SHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-17
4. If the inner shaft is hard to remove from the transaxle, strike
the bracket assembly lightly with a plastic hammer and
remove the inner shaft.
CAUTION
Do not apply pressure to the wheel bearing by the vehicle
weight to avoid possible damage when the drive shaft is
removed. If, however, vehicle weight must be applied to
the bearing to move the vehicle, temporarily secure the
wheel bearing by using special tools MB991000 and
MB990998.
INSTALLATION SERVICE POINTS
.
>>A<< DRIVE SHAFT AND INNER SHAFT ASSEM-
BLY <3.8L-RH>/DRIVE SHAFT INSTALLATION
CAUTION
When installing the drive shaft or the drive shaft and inner
shaft assembly, be careful that the spline part of the drive
shaft or the drive shaft and inner shaft assembly do not
damage the oil seal.
.
>>B<< DRIVE SHAFT NUT INSTALLATION
1. Be sure to install the drive shaft washer in the specified
direction.
CAUTION
Before securely tightening the drive shaft nuts, make sure
there is no load on the wheel bearings. Otherwise the
wheel bearing will be damaged.
2. Using special tool MB990767, tighten the drive shaft nut to
the specified torque.
Tightening torque: 226
± 29 N⋅m (167 ± 21 ft-lb)
AC102553 AC
BRACKET ASSEMBLY
AC210315 AE
MB990998
MB991000
AC210244AB
MB990767
WASHER
DRIVE SHAFT ASSEMBLY
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FRONT AXLE
26-18
DISASSEMBLY AND ASSEMBLY
M1261003700490
CAUTION
• For vehicles with ABS, be careful not to damage the ABS rotor, which is attached to the BJ outer
race during disassembly and reassembly.
• Never disassemble the BJ assembly except when replacing the BJ boot.
AC305973
2
1
15
14
13
4
12
8
11
10
9
7
12
4
6
5
6
3
9
10
8
12
9
10
11
8
12
12
13
15
1
2
12
4
13
14
15
1
2
12
13
1
2
21
20
N
N
N
N
N
<3.8L-RH>
<LH>
19
21
22
20
22
N
GREASE
FOR TJ, PTJ
GREASE
FOR BJ
BJ BOOT REPAIR KIT
TJ, PTJ BOOT REPAIR KIT
TJ, PTJ REPAIR KIT
BRACKET ASSEMBLY
REPAIR KIT
BEARING DUST SEAL
REPAIR KIT
AB
2
N
16
18
17
17
<2.4L-RH>
4
DISASSEMBLY STEPS
>>G<<
1.
TJ BOOT BAND (LARGE) <2.4L>,
PTJ BOOT BAND (LARGE) <3.8L>
>>G<<
2.
TJ BOOT BAND (SMALL) <2.4L>,
PTJ BOOT BAND (SMALL) <3.8L>
3.
PTJ CASE AND INNER SHAFT
ASSEMBLY <3.8L-RH>
4.
TJ CASE <2.4L>, PTJ CASE
<3.8L>
5.
INNER SHAFT <3.8L-RH>
6.
DUST COVER <3.8L-RH>
7.
BRACKET ASSEMBLY <3.8L-RH>
>>D<<
8.
DUST SEAL OUTER <3.8L-RH>
>>D<<
9.
DUST SEAL INNER <3.8L-RH>
<<C>>
>>C<<
10. CENTER BEARING <3.8L-RH>
11. CENTER BEARING BRACKET
<3.8L-RH>
12. CIRCLIP
13. SNAP RING
<<A>>
>>B<<
14. SPIDER ASSEMBLY
<<D>>
>>A<<
15. TJ BOOT <2.4L>, PTJ BOOT
<3.8L>
>>A<<
16. DYNAMIC DAMPER <2.4L-LH,
3.8L-LH>
>>A<<
17. DAMPER BAND <2.4L-RH>
DISASSEMBLY STEPS
DRIVE SHAFT ASSEMBLY
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FRONT AXLE
26-19
NOTE:
.
•
TJ: Tripod Joint
•
PTJ: Pillow Tripod Joint
•
BJ: Birfield Joint
•
For BJ boot removal and installation, refer to
Required Special Tools:
• MB991248: Inner Shaft Remover
• MB990810: Side Bearing Puller
• MB990930: Installer Adapter
• MB990932: Installer Adapter
• MB990934: Installer Adapter
• MB990938: Bar (snap-in type)
• MB990890: Rear Suspension Bushing Base
• MB991172: Inner Shaft Installer Base
>>A<<
18. DYNAMIC DAMPER <2.4L-RH>
19. BJ ASSEMBLY
20. BJ BOOT BAND (SMALL)
21. BJ BOOT BAND (LARGE)
22. BJ BOOT
DISASSEMBLY STEPS
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