Mitsubishi Galant 9G. Manual — part 604
TIMING BELT
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ENGINE OVERHAUL <3.8L ENGINE>
11D-14
3. Align the timing mark on the left bank camshaft sprocket
with the timing mark on the rocker cover.
4. Align the timing mark on the right bank camshaft sprocket
with the timing mark on the rocker cover.
5. Align the timing mark on the crankshaft sprocket with the
timing mark on the oil pump case.
6. Install the timing belt on each sprocket and pulley in the
following sequence. Do not leave the belt slack between
each sprocket and pulley.
(1) Crankshaft sprocket
(2) Idler pulley
(3) Left bank camshaft sprocket
(4) Water pump pulley
(5) Right bank camshaft sprocket
(6) Tensioner pulley
7. Install special tool MD998767 to the tensioner pulley. While
pushing the pulley lightly against the belt using the special
tool, tighten the flange bolt.
Tightening torque: 48
± 6 N⋅m (35 ± 4 ft-lb)
AKX00640
TIMING MARKS
LEFT
BANK
RIGHT
BANK
CAMSHAFT SPROCKET
AB
AKX00681AB
TIMING MARK
CRANKSHAFT
SPROCKET
MD998769
AKX00654AB
MD998767
TIMING BELT
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ENGINE OVERHAUL <3.8L ENGINE>
11D-15
8. Check to see that the timing marks of all the sprockets are in
alignment.
9. Rotate the crankshaft a quarter turn counterclockwise. Then
rotate it back clockwise to verify that all the timing marks are
aligned.
10.Loosen the flange bolt securing the tensioner pulley, and
then mount special tool MD998767 and a torque wrench on
the tensioner pulley.
11.Torque it to 4.4 N
⋅m (39 in-lb) with the torque wrench.
12.While holding the tensioner pulley in position, tighten the
flange bolt to the specified torque.
Tightening torque: 48
± 6 N⋅m (35 ± 4 ft-lb)
13.Rotate the crankshaft two turns clockwise and leave it alone
for approximately five minutes.
AK204322
CRANKSHAFT SPROCKET
RIGHT BANK
LEFT BANK
TIMING MARK
WATER PUMP
PULLEY
CAMSHAFT SPROCKET
CAMSHAFT SPROCKET
IDLER PULLEY
AUTO-TENSIONER
TIMING MARK
TENSIONER PULLEY
AB
AKX00728
MD998769
AB
AKX00655AB
MD998767
TIMING BELT
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ENGINE OVERHAUL <3.8L ENGINE>
11D-16
14.Check to see whether the metal wire inserted when the
auto-tensioner was installed can be removed without any
resistance.
If the metal wire can be removed without any resistance, it
means that the belt has a proper tension. Therefore, remove
the metal wire. In this condition, check that the rod
protrusion of the auto-tensioner is within the standard value.
Standard value: 4.8
− 6.0 mm (0.19 − 0.24 inch)
15.If the metal wire offers resistance when removed, repeat the
previous steps 10 through 13 until proper belt tension is
obtained.
.
>>E<< ENGINE SUPPORT BRACKET, RIGHT
INSTALLATION
The mounting bolts of the right engine support bracket must be
tightened in the order shown in the illustration.
Tightening torque: 45
± 5 N⋅m (34 ± 3 ft-lb)
Bolt length
85 mm (33.5 inch)
− Bolt 3
95 mm (37.4 inch)
− Bolt 2, 4
100 mm (39.4 inch)
− Bolt 1
INSPECTION
M1113002000458
.
TIMING BELT
Replace the belt if any of the following conditions exist.
1. Hardening of rubber backing.
Back side is glossy without resilience and leaves no indent
when pressed with fingernail.
2. Cracks on rubber back.
3. Cracks or peeling of canvas.
4. Cracks on tooth bottom.
5. Cracks on belt.
AK204327
ROD PROTRUSION
AB
AKX00667
1
4
3
2
AB
AKX00749
AKX00713
CRACKS
CRACKS
PEELING
CRACKS
AB
TIMING BELT
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ENGINE OVERHAUL <3.8L ENGINE>
11D-17
6. Abnormal wear of belt sides. Normal wear is indicated if the
sides are sharp as if cut by a knife. Abnormal wear is
indicated if the sides are ragged.
7. Abnormal wear on teeth.
Initial stage:
Canvas worn (fluffy canvas fibers, rubbery texture
gone, white discoloration, canvas texture indistinct)
Final stage:
Canvas worn, exposing rubber (tooth width reduced)
8. Missing tooth.
.
TENSIONER PULLEY AND IDLER PULLEY
Turn the pulley. If it does not rotate smoothly, or develops noise
or excessive play, replace the pulley.
.
AUTO-TENSIONER
1. Check for oil leaks. If oil leaks are evident, replace the
auto-tensioner.
2. Check the rod end for wear or damage and replace the
auto-tensioner if necessary.
3. Measure the rod protrusion. If it is out of specification,
replace the auto-tensioner.
Standard value: 12 mm (0.5 inch)
AKX00750
ROUNDED EDGE
ABNORMAL WEAR
(RAGGED)
AB
AKX00751
RUBBER EXPOSED
TOOTH MISSING AND
CANVAS FIBER EXPOSED
AC
AKX00650
AK204323AB
12 mm (0.5 in)
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