Mitsubishi Galant 9G. Manual — part 231

NOTES

55A-1

GROUP 55A

HEATER, AIR

CONDITIONING AND

VENTILATION

CONTENTS

GENERAL DESCRIPTION. . . . . . . . .

55A-3

SERVICE PRECAUTIONS. . . . . . . . .

55A-5

CAUTION LABELS . . . . . . . . . . . . . . . . . . .

55A-5

MANUAL A/C DIAGNOSIS . . . . . . . .

55A-5

INTRODUCTION TO HEATER, AIR
CONDITIONING AND VENTILATION
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .

55A-5

HEATER, AIR CONDITIONING AND
VENTILATION DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . . . .

55A-5

DIAGNOSTIC FUNCTION . . . . . . . . . . . . .

55A-6

DIAGNOSTIC TROUBLE CODE CHART
<LOW TYPE> . . . . . . . . . . . . . . . . . . . . . . .

55A-10

DIAGNOSTIC TROUBLE CODE
PROCEDURES <LOW TYPE>. . . . . . . . . .

55A-11

DIAGNOSTIC TROUBLE CODE CHART
<MIDDLE TYPE> . . . . . . . . . . . . . . . . . . . .

55A-58

DIAGNOSTIC TROUBLE CODE
PROCEDURES <MIDDLE TYPE> . . . . . . .

55A-11

SYMPTOM CHART <LOW TYPE>. . . . . . .

55A-110

SYMPTOM PROCEDURES <LOW TYPE>

55A-110

SYMPTOM CHART <MIDDLE TYPE> . . . .

55A-178

SYMPTOM PROCEDURES
<MIDDLE TYPE> . . . . . . . . . . . . . . . . . . . .

55A-110

DATA LIST REFERENCE TABLE . . . . . . . .

55A-250

ACTUATOR TEST REFERENCE . . . . . . . .

55A-252

CHECK AT A/C-ECU TERMINAL
<LOW TYPE> . . . . . . . . . . . . . . . . . . . . . . .

55A-253

CHECK AT A/C-ECU TERMINAL
<MIDDLE TYPE> . . . . . . . . . . . . . . . . . . . .

55A-255

SPECIAL TOOLS . . . . . . . . . . . . . . . .

55A-257

ON-VEHICLE SERVICE . . . . . . . . . . .

55A-259

REFRIGERANT LEVEL TEST . . . . . . . . . .

55A-259

A/C COMPRESSOR CLUTCH TEST . . . . .

55A-259

SIMPLE INSPECTION OF THE A/C
PRESSURE SENSOR. . . . . . . . . . . . . . . . .

55A-259

COMPRESSOR DRIVE BELT
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . .

55A-260

CHARGING . . . . . . . . . . . . . . . . . . . . . . . . .

55A-260

PERFORMANCE TEST . . . . . . . . . . . . . . .

55A-261

REFRIGERANT LEAK REPAIR
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . .

55A-262

COMPRESSOR NOISE CHECK . . . . . . . . .

55A-262

POWER RELAY CHECK. . . . . . . . . . . . . . .

55A-263

IDLE-UP OPERATION CHECK . . . . . . . . . .

55A-264

Continued on next page

55A-2

HEATER CONTROL ASSEMBLY AND
A/C SWITCH . . . . . . . . . . . . . . . . . . .

55A-266

REMOVAL AND INSTALLATION . . . . . . . .

55A-266

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

55A-266

HEATER UNIT, HEATER CORE,
BLOWER ASSEMBLY AND
EVAPORATOR UNIT. . . . . . . . . . . . .

55A-267

REMOVAL AND INSTALLATION . . . . . . . .

55A-267

REMOVAL AND INSTALLATION . . . . . . . .

55A-269

DISASSEMBLY AND ASSEMBLY . . . . . . .

55A-270

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

55A-271

BLOWER ASSEMBLY DISASSEMBLY
AND ASSEMBLY . . . . . . . . . . . . . . . . . . . .

55A-272

MOTORS AND TRANSISTOR. . . . . .

55A-273

REMOVAL AND INSTALLATION . . . . . . . .

55A-273

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

55A-274

AMBIENT TEMPERATURE
SENSOR. . . . . . . . . . . . . . . . . . . . . . .

55A-276

REMOVAL AND INSTALLATION . . . . . . . .

55A-276

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

55A-277

COMPRESSOR ASSEMBLY AND
TENSION PULLEY . . . . . . . . . . . . . . .

55A-277

REMOVAL AND INSTALLATION . . . . . . . .

55A-277

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

55A-279

DISASSEMBLY AND ASSEMBLY . . . . . . .

55A-280

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

55A-282

CONDENSER AND CONDENSER
FAN MOTOR. . . . . . . . . . . . . . . . . . . .

55A-283

REMOVAL AND INSTALLATION . . . . . . . .

55A-283

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

55A-284

REFRIGERANT LINE . . . . . . . . . . . . .

55A-285

REMOVAL AND INSTALLATION . . . . . . . .

55A-285

DUCTS . . . . . . . . . . . . . . . . . . . . . . . .

55A-287

REMOVAL AND INSTALLATION . . . . . . . .

55A-287

VENTILATORS . . . . . . . . . . . . . . . . . .

55A-288

REMOVAL AND INSTALLATION . . . . . . . .

55A-288

SPECIFICATIONS . . . . . . . . . . . . . . .

55A-289

FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .

55A-289

GENERAL SPECIFICATIONS . . . . . . . . . .

55A-289

SERVICE SPECIFICATIONS . . . . . . . . . . .

55A-289

LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . .

55A-289

GENERAL DESCRIPTION

TSB Revision

HEATER, AIR CONDITIONING AND VENTILATION

55A-3

GENERAL DESCRIPTION

M1552000100500

The heater and cooling units are combined in a sin-
gle unit, which, with the mode film damper and flow
rate control valve in the heater unit, reduces ventila-
tion resistance, increases fan power, and decreases
noise.

SAFETY PRECAUTIONS

WARNING

Wear safety goggles and gloves when servic-
ing the refrigeration system to prevent
severe damage to eyes and hands.

Because R-134a refrigerant is a hydro fluorocarbon
(HFC) which contains hydrogen atoms in place of
chlorine atoms, it will not cause damage to the ozone
layer.
Ozone filters out harmful radiation from the sun. To
assist in protecting the ozone layer, Mitsubishi
Motors Corporation recommends an R-134a refriger-
ant recycling device.
Refrigerant R-134a is transparent and colorless in
both the liquid and vapor state. Since it has a boiling
point of

−29.8°C (−21.64°F) at atmospheric pressure,

it will be a vapor at all normal temperatures and pres-
sures. The vapor is heavier than air, non-flammable,
and non-explosive. The following precautions must
be observed when handling R-134a.

WARNING

Do not heat R-134a above 40

°

C (104.0

°

F) or it

may catch fire and explode.

R-134a evaporates so rapidly at normal atmospheric
pressures and temperatures that it tends to freeze
anything it contacts. For this reason, extreme care
must be taken to prevent any liquid refrigerant from
contacting the skin and especially the eyes. Always
wear safety goggles when servicing the refrigeration
part of the A/C system. Keep a bottle of sterile min-
eral oil handy when working on the refrigeration sys-
tem.

1. Should any liquid refrigerant get into your eyes,

use a few drops of mineral oil to wash them out.
R-134a is rapidly absorbed by the oil.

2. Next, splash your eyes with plenty of cold water.
3. Call your doctor immediately even if irritation has

ceased.

CAUTION

Keep R-134a containers upright when charging
the system.
In most instances, moderate heat is required to bring
the pressure of the refrigerant in its container above
the pressure of the system when charging or adding
refrigerant.
A bucket or large pan of hot water not over 40

°C

(104.0

°F) is all the heat required for this purpose. Do

not heat the refrigerant container with a blow torch or
any other means that would raise temperature and
pressure above this temperature. Do not weld or
steam-clean on or near the system components or
refrigerant lines.

WARNING

The leak detector for R-134a should be used
to check for refrigerant gas leaks.

CAUTION

Do not allow liquid refrigerant to touch bright
metal or it will be stained.
When metering R-134a into the refrigeration system,
keep the supply tank or cans in an upright position. If
the refrigerant container is on its side or upside
down, liquid refrigerant will enter the system and
damage the compressor.
Refrigerant will tarnish bright metal and chrome sur-
faces, and in combination with moisture can severely
corrode all metal surfaces.

ITEM

SPECIFICATION

Heater control assembly

Dial type

Compressor

MSC105CA

Compressor Model

Scroll type

Refrigerant and quantity g (oz)

R-134a (HFC-134a), 590

− 630 (20.80 − 22.22)

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