Mitsubishi Galant 9G. Manual — part 384
WINDOW GLASS
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BODY
42-16
Required Special Tool:
• MB990480: Glass Holder
REMOVAL SERVICE POINT
.
<<A>> WINDSHIELD REMOVAL
1. To protect the body (paint surface), apply cloth tape to all
body areas around the installed windshield.
2. Make mating marks on the windshield and body.
3. Using piano wire.
(1) Using a sharp-point drill, make a hole in the windshield
adhesive.
(2) Pass the piano wire from the inside of the vehicle through
the hole.
CAUTION
Do not let the piano wire touch the edge of the windshield.
(3) Pull the piano wire alternately from the inside and outside
along the windshield to cut the adhesive.
AC305998
AC305999
AC306000
AC306001
AC306369
ADHESIVE: 3M™ AAD PART NO. 8609 SUPER FAST URETHANE AND 3M™ AAD PART NO. 8608 SUPER FAST
URETHANE PRIMER OR EQUIVALENT
AB
1
1
2
3
5
1
1
SECTION A – A
SECTION B – B
SECTION C – C
A
A
C
C
B
B
8.2 (0.323)
8.5
(0.335)
16 (0.63)
16 (0.63)
16 (0.63)
9
(0.35)
SEAL LINE
CENTER
SEAL LINE
CENTER
SEAL LINE
CENTER
PRIMER
PRIMER
PRIMER
UNITS: mm (in)
SEAL LINE
CERAMIC LINE
REMOVAL STEPS
1. WINDSHIELD
>>A<<
2. WINDSHIELD SIDE MOLDING
>>A<<
3. WINDSHIELD UPPER MOLDING
>>A<<
4. GLASS STOPPER
>>A<<
5. WINDSHIELD SPACER
AC308988
WINDOW GLASS
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BODY
42-17
CAUTION
Inserting the glass adhesive knife too deeply into wind-
shield adhesive may damage windshield.
4. Using glass adhesive knife
Keep glass adhesive knife at right angles with the
windshield edge, and put the blade at windshield edge and
surface. Then cut away adhesive along the windshield edge.
5. Use special tool MB990480 to remove the windshield.
CAUTION
• Be careful not to remove more adhesive than is neces-
sary.
• Be careful also not to damage the paint on the body
surface with the knife. If the paint is damaged, repair
the damaged area with touch-up paint.
6. Use a knife to cut away the remaining adhesive so that the
thickness is within 2 mm (0.08 inch) around the entire
circumference of the body flange.
7. Finish the flange surfaces so that they are smooth.
CAUTION
Allow the cleaned area to dry for at least three minutes. Do
not touch any surface that has been cleaned.
8. When reusing the windshield, remove the adhesive still
adhering to the windshield, and clean with 3M
AAD Part
number 8906 or equivalent.
9. Clean the body side in the same way.
AC002060
AC207478 AE
GLASS ADHESIVE
KNIFE
ACX00475AB
MB990480
ACX00476 AB
WINDOW GLASS
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BODY
42-18
INSTALLATION SERVICE POINTS
.
>>A<< WINDSHIELD SPACER/GLASS STOP-
PER/WINDSHIELD UPPER MOLDING/WIND-
SHIELD SIDE MOLDING INSTALLATION
CAUTION
Leave the degreased parts for 3 or more minutes to dry
well, before starting on the next step. Do not touch the
degreased parts.
1. Use 3M
AAD Part number 8906 or equivalent to degrease
the inside and outside of the windshield and the body
flanges.
2. Install the windshield spacer and glass stoppers to the
specified positions so that there are no adrift or warped
surfaces inside the windshield.
3. Install the windshield upper and side moldings to the
windshield.
.
AC306002
AC306003
AC306370
AC306004
AC107207
AB
WINDSHIELD SPACER AND GLASS STOPPER INSTALLATION POSITION
GLASS STOPPER
GLASS END LINE
GLASS END LINE
CERAMIC LINE
ALIGN THE GLASS STOPPER END
WITH THE WINDSHIELD MARK.
SECTION A – A
UNITS: mm (in)
WINDSHIELD SPACER
WINDSHIELD SPACER
WINDSHIELD
18.2 ± 1
(0.717 ± 0.04)
17.5 ± 0.5 (0.689 ± 0.020)
13 ± 3
(5.12 ± 0.12)
A
A
CERAMIC END
LINE
40.1 ± 1
(1.579 ± 0.12)
WINDOW GLASS
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>>B<<WINDSHIELD INSTALLATION
1. When replacing the windshield, temporarily set the
windshield against the body, and place a mating mark on the
windshield and body.
CAUTION
• The primer strengthens the adhesive, so be sure to
apply it evenly around the entire circumference. How-
ever, a too thick application will weaken the adhesive.
• Do not touch the coated surface.
• Do not apply the primer on the remaining adhesive
because of weakening the adhesive.
2. Soak a sponge in the primer, and apply evenly to the
windshield and the body in the specified places.
3. Allow the windshield to dry for at least three minutes after
applying primer.
4. Fill a sealant gun with adhesive. Then apply the adhesive
evenly around the windshield within 30 minutes after
applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a V shape
to simplify adhesive application.
5. Align the mating marks on the windshield and the body, and
lightly press the windshield evenly so that it adheres
completely.
6. Use a spatula or similar tool to remove any excessive
adhesive. Clean the surface with 3M
AAD Part number
8906 or equivalent. Avoid moving the vehicle until the
adhesive sets.
CAUTION
• Do not move the vehicle unless absolutely necessary.
• When testing for water leakage, do not apply strong
water pressure.
7. Wait 30 minutes or more, and then test for water leakage.
ACX00480
10 mm
(0.4 in)
15 mm
(0.6 in)
AB
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