Mitsubishi Galant 9G. Manual — part 408

BRAKE PEDAL

TSB Revision

BASIC BRAKE SYSTEM

35A-24

BRAKE PEDAL

REMOVAL AND INSTALLATION

M1351003400406

Post-installation Operation
• Brake Pedal Adjustment (Refer to

P.35A-13

).

AC206452

AB

13 ± 2 N·m
115 ± 18 in-lb

14 ± 2 N·m
122 ± 25 in-lb

10

6

1

2

3

4

9

7

8

5

11

REMOVAL STEPS

1. BRAKE BOOSTER PIN
2. BRAKE BOOSTER PIN ASSEMBLY
3. SHIFT LOCK CABLE CONNECTION
4. STOPLIGHT SWITCH CONNECTOR
5. STOPLIGHT SWITCH
6. BRAKE PEDAL CLIP

• WIRING HARNESSES CLAMPED

ON BRAKE PEDAL ASSEMBLY

7. BRAKE PEDAL BOLT
8. BRAKE BOOSTER NUT
9. BRAKE PEDAL ASSEMBLY
10. BRAKE PEDAL PAD
11. BRAKE PEDAL STOPPER

REMOVAL STEPS (Continued)

BRAKE PEDAL

TSB Revision

BASIC BRAKE SYSTEM

35A-25

INSPECTION

M1351003500221

.

STOPLIGHT SWITCH CHECK

1. Connect an ohmmeter between the stoplight switch

connector terminals.

2. There should be no continuity between the terminals when

the plunger is pushed in as shown. There should be
continuity when it is released.

TESTER
CONNECTION

PLUNGER

SPECIFIED
CONDITION

1

− 2

IN

Open circuit

OUT

Less than 2

Ω

ACX00671AB

NO CONTINUITY CONTINUITY

4 mm

(0.16 in)

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER

TSB Revision

BASIC BRAKE SYSTEM

35A-26

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER

REMOVAL AND INSTALLATION

M1351003700407

Pre-removal Operation
• Strut Tower Bar Removal (Refer to GROUP 42, Strut

Tower Bar

P.42-12

).

• Battery Removal

• Brake Fluid Draining

Post-installation Operation
• Brake Fluid Supplying and Air Bleeding (Refer to

P.35A-16

).

• Brake Pedal Adjustment (Refer to

P.35A-13

).

• Battery Installation

• Strut Tower Bar Installation (Refer to GROUP 42, Strut

Tower Bar

P.42-12

).

AC306424AB

BRAKE FLUID PROPORTIONING VALVES
<VEHICLES WITHOUT ABS>

3

25 ± 2 N·m
18 ± 2 ft-lb

6

1

2

7

11

15 ± 2 N·m
12 ± 1 ft-lb

2

2

5

9

10

15 ± 2 N·m
12 ± 1 ft-lb

30 ± 5 N·m
22 ± 4 ft-lb

11

BRAKE BOOSTER VACUUM HOSE

4

N

<2.4L ENGINE>

<3.8L ENGINE>

11

14 ± 2 N·m
122 ± 25 in-lb

14

12

13

15

16

8

N

BRAKE MASTER CYLINDER
ASSEMBLY AND BRAKE FLUID
PROPORTIONING VALVE
REMOVAL STEPS

1.

BRAKE FLUID LEVEL INDICATOR
SWITCH CONNECTOR

2.

BRAKE TUBE CONNECTION

3.

BRAKE FLUID PROPORTIONING
VALVE <VEHICLES WITHOUT
ABS>

4.

O-RING

BRAKE MASTER CYLINDER
ASSEMBLY AND BRAKE FLUID
PROPORTIONING VALVE
REMOVAL STEPS (Continued)

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER

TSB Revision

BASIC BRAKE SYSTEM

35A-27

Required Special Tool:

• MB991568: Push Rod Adjusting Socket

INSTALLATION SERVICE POINTS

.

>>A<< BRAKE BOOSTER VACUUM HOSE CON-
NECTION

Insert vacuum hose with its paint mark facing upward.

.

5.

BRAKE MASTER CYLINDER
ASSEMBLY

6.

SPRING PIN

7.

BRAKE FLUID RESERVOIR
ASSEMBLY

8.

MASTER CYLINDER FLUID
RESERVOIR SEAL

9.

BRAKE FLUID LEVEL INDICATOR
SWITCH

10. BRAKE FLUID RESERVOIR CAP

BRAKE BOOSTER VACUUM
HOSE REMOVAL STEP

>>A<<

11. BRAKE BOOSTER VACUUM

HOSE (WITH BUILT-IN CHECK
VALVE)
BRAKE BOOSTER ASSEMBLY
REMOVAL STEPS

1.

BRAKE FLUID LEVEL INDICATOR
SWITCH CONNECTOR

2.

BRAKE TUBE CONNECTION

BRAKE MASTER CYLINDER
ASSEMBLY AND BRAKE FLUID
PROPORTIONING VALVE
REMOVAL STEPS (Continued)

5.

BRAKE MASTER CYLINDER
ASSEMBLY

>>B<<

•

PUSH ROD PROTRUSION
AMOUNT CHECK AND
ADJUSTMENT

>>A<<

11. BRAKE BOOSTER VACUUM

HOSE

12. BRAKE BOOSTER PIN
13. BRAKE BOOSTER PIN

ASSEMBLY

14. BRAKE BOOSTER NUT
15. BRAKE BOOSTER ASSEMBLY
16. BRAKE BOOSTER BODY SEAL

BRAKE BOOSTER ASSEMBLY
REMOVAL STEPS (Continued)

AC305571

AB

PAINT MARK

PAINT MARK

VACUUM HOSE

<2.4L ENGINE>

<3.8L ENGINE>

VACUUM HOSE

PAINT MARK

PAINT MARK