Mitsubishi L200. Manual — part 211

RADIATOR

ENGINE COOLING

14-16

RADIATOR

REMOVAL AND INSTALLATION

M1141001503393

Pre-removal Operation
• Engine Coolant Draining (Refer to

P.14-4

).

• Air Cleaner Intake Duct Removal (Refer to GROUP 15 −

Air Cleaner ).

Post-installation Operation
• Air Cleaner Intake Duct Installation (Refer to GROUP 15 −

Air Cleaner ).

• Engine Coolant Refilling (Refer to

P.14-4

).

• A/T Fluid Supplying and Checking (Refer to GROUP 23A

− On-vehicle Service, A/T Fluid Check ).

AC903736

11 ± 2 N·m

11 ± 2 N·m

5.0 ± 1.0 N·m

5.0 ± 1.0 N·m

5.0 ± 1.0 N·m

5.0 ± 1.0 N·m

1

2

3

4

5

6

7

8

9

11

12

13

15

15

14

16

18

N

10

AB

5.0 ± 1.0 N·m

17

42 ± 8 N·m

42 ± 8 N·m

11 ± 2 N·m

11 ± 2 N·m

5.0 ± 1.0 N·m

5.0 ± 1.0 N·m

Removal steps

1.

Drain plug

2.

O-ring

3.

Radiator cap

<<

A

>>

>>

A

<<

4.

Radiator upper hose

<<

A

>>

>>

A

<<

5.

Radiator lower hose

6.

Cooler hose connection <A/T>

7.

Hose <A/T>

8.

Return hose connection <A/T>

9.

Return pipe <A/T>

10. Feed hose clamp <A/T>

11. Radiator condenser tank hose
12. Cooling fan shroud cover
13. Cooling fan shroud
14. Radiator
15. Radiator support lower insulator
16. Radiator condenser tank
17. Radiator guard <2WD (Except

High rider)>

18. Air guide panel <2WD (High

rider), 4WD>

Removal steps (Continued)

RADIATOR

ENGINE COOLING

14-17

REMOVAL SERVICE POINT

<<A>> RADIATOR UPPER HOSE/RADIATOR
LOWER HOSE DISCONNECTION

AC606081

Mating marks

AE

Make mating marks on the radiator hose and the
hose clamp. Disconnect the radiator hose.

INSTALLATION SERVICE POINT

>>A<< RADIATOR LOWER HOSE/RADIATOR
UPPER HOSE CONNECTION

AC606082

Protrusion

Pipe, fitting, or etc.

AU

Mating marks

1. Insert radiator hose as far as the projection of the

water pump inlet hose fitting, cooling water outlet
hose fitting, cooling water outlet pipe or radiator.

2. Align the mating marks on the radiator hose and

hose clamp, and then connect the radiator hose.

15-1

GROUP 15

INTAKE AND

EXHAUST

CONTENTS

GENERAL INFORMATION . . . . . . . .

15-2

SERVICE SPECIFICATION(S) . . . . .

15-2

SPECIAL TOOL(S) . . . . . . . . . . . . . .

15-3

ON-VEHICLE SERVICE. . . . . . . . . . .

15-3

TURBOCHARGER BOOST PRESSURE CHECK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-3

TURBOCHARGER WASTE GATE ACTUATOR
CHECK <Except Euro5>. . . . . . . . . . . . . . .

15-4

VARIABLE GEOMETRY ACTUATOR CHECK
<Euro5> . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-5

VARIABLE GEOMETRY SOLENOID VALVE CHECK
<Euro5> . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-5

AIR CLEANER . . . . . . . . . . . . . . . . . .

15-6

AIR CLEANER REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-6

INTERCOOLER . . . . . . . . . . . . . . . . .

15-8

INTERCOOLER REMOVAL AND INSTALLATION

<Except Euro5>. . . . . . . . . . . . . . . . . . . . . .

15-8

INTERCOOLER REMOVAL AND INSTALLATION
<Euro5>. . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-12

INLET MANIFOLD . . . . . . . . . . . . . . .

15-15

INLET MANIFOLD REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-15

INLET MANIFOLD INSPECTION . . . . . . . .

15-18

EXHAUST MANIFOLD AND
TURBOCHARGER . . . . . . . . . . . . . . .

15-19

EXHAUST MANIFOLD AND TURBOCHARGER
REMOVAL AND INSTALLATION <Except Euro5>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-19

EXHAUST MANIFOLD AND TURBOCHARGER
REMOVAL AND INSTALLATION <Euro5> .

15-21

EXHAUST MANIFOLD AND TURBOCHARGER
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

15-23

EXHAUST PIPE AND MAIN MUFFLER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-24

EXHAUST PIPE AND MAIN MUFFLER . . .

15-24

GENERAL INFORMATION

INTAKE AND EXHAUST

15-2

GENERAL INFORMATION

M1151000101568

The exhaust pipe is divided into three parts.

SERVICE SPECIFICATIONS

M1151000302189

Item

Standard value

Limit

Turbocharger supercharging pressure kPa

Except Euro 5

178.9

− 188.2

−

Euro 5-low power
engine

194.9

− 233.5

−

Euro 5-normal
power engine

199.4

− 237.6

−

Euro 5-high
power engine

203.1

− 238.6

−

Initial activation pressure of waste gate actuator (at the stroke of
approximately 1 mm) <Except Euro 5> kPa

132.6

− 143.6

−

Initial activation vacuum of variable geometry actuator (at the stroke
approximately 1.5 mm from full close) <Euro 5> kPa

45.4

− 49.2

−

Variable geometry solenoid valve coil resistance (at 20

°C) <Euro

5>

Ω

10

− 14

−

Manifold distortion of the installation surface mm

0.15 or less

0.20