Mitsubishi L200. Manual — part 481
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING
37-27
<<
H
>>
26. Rack stopper
<<
H
>>
>>
D
<<
27. Rack bushing assembly
<<
H
>>
>>
D
<<
28. O-ring
<<
H
>>
>>
D
<<
29. Oil seal
<<
H
>>
>>
C
<<
30. Rack assembly
<<
E
31. Seal ring
32. O-ring
<<
I
>>
>>
B
<<
33. Lower bearing
<<
J
>>
>>
B
<<
34. Needle bearing
<<
K
>>
>>
A
<<
35. Oil seal
36. Gear housing
AC508373
AC809363
Flare nut
15 ± 3 N·m
3
AC508374
Steering gear seal kit
6
5
7
9
8
10
11
12
13
14
15
16
17
34
36
37
1
2
35
4
3
25
24
23
22
21
20
19
22 ± 4 N·m
59 ± 10 N·m
25 ± 4 N·m
88 ± 10 N·m
93 ± 15 N·m
59 ± 10 N·m
AC
26
27
29
30
28
33
32
31
11
8
24
22
20
4
17
4
36
33
32
29
30
11
8
<2WD (High rider), 4WD-LHD>
4
4
18
Disassembly steps
AC502151
6
5
7
9
8
11
10
12
13
14
15
16
17
34
36
37
1
4
2
35
4
3
25
24
23
22
21
20
19
22 ± 4 N·m
59 ± 10 N·m
25 ± 4 N·m
88 ± 10 N·m
93 ± 15 N·m
59 ± 10 N·m
AN
26
27
29
30
28
33
32
31
Steering gear seal kit
Flare nut
15 ± 3 N·m
3
10
8
24
22
20
4
17
4
36
33
32
28
30
10
8
4
AC502152
4
<2WD (High rider), 4WD-RHD>
Disassembly steps
>>
P
<<
1.
Gear mounting rubber
2.
Gear housing mounting
bushing
3.
Feed pipe
4.
O-ring
>>
O
5.
Lock nut
>>
O
6.
Tie rod end
7.
Clip
>>
N
<<
8.
Bellows band
9.
Bellows
<<
A
>>
>>
M
10. Tab washer
<<
B
>>
>>
L
<<
11.
Tie rod
>>
K
<<
•
Total pinion torque
adjustment
>>
J
12. Lock nut
<<
C
>>
>>
J
13. Rack support cover
14. Support spring
15. Rack support
>>
I
16. End plug
17. Lock nut
18. Dust cover (Option)
<Vehicles for RUSSIA>
19. Valve housing assembly
<<
D
>>
>>
H
<<
20. Lower oil seal
<<
D
>>
21. Pinion and valve assembly
<<
E
>>
G
22. Seal ring
<<
F
>>
F
<<
23. Upper bearing
<<
F
>>
F
<<
24. Upper oil seal
25. Valve housing
<<
G
>
>>
E
<<
26. Circlip
<<
H
>>
27. Rack stopper
<<
H
>>
>>
D
<<
28. Rack bushing assembly
<<
H
>>
>>
D
<<
29. O-ring
<<
H
>>
>>
D
<<
30. Oil seal
<<
H
>>
>>
C
<<
31. Rack assembly
<<
E
32. Seal ring
33. O-ring
<<
I
>>
>>
B
<<
34. Lower bearing
<<
J
>>
>>
B
<<
35. Needle bearing
<<
K
>>
>>
A
<<
36. Oil seal
37. Gear housing
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING
37-28
Disassembly steps
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING
37-29
LUBRICATION AND SEALING POINTS
AC508508
Grease: Silicone grease
Fluid:
ATF DXRON III or
DEXRON II
Grease: Repair kit grease
Fluid:
ATF DXRON III or
DEXRON II
Sealant:
3M ATD Part No. 8663 or
equivalent
Fluid:
ATF DXRON III or
DEXRON II
Fluid:
ATF DXRON III or
DEXRON II
AC
Grease: Repair kit grease
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING
37-30
DISASSEMBLY SERVICE POINTS
<<A>> TAB WASHER REMOVAL
CAUTION
• Do not tighten the vise strongly in order not
to damage the tie rod.
•
AC700960 AC
Rack bar
Tie rod
Do not make an impact to the rack bar.
1. Fix the tie rod ball joint part with a vise.
2. Use a screw driver and hammer to lift right and left
tab washer caulked edges.
<<B>> TIE ROD REMOVAL
AC701536 AC
Rack bar
Bellows
Steering gear
1. Move the bellows and pull the rack bar toward
arrow direction.
CAUTION
Do not tighten the vise strongly in order not to
damage the rack bar.
AC700957AD
Tie rod
Steering gear
Rack bar
Cloth
2. Wrap rack bar with cloth in order not to damage,
and fix the rack bar with a vise.
3. Use the tool to remove the tie rod.
<<C>> RACK SUPPORT COVER REMOVAL
AC103692AK
MB991621
<2WD (Except High rider)>
ACX01142AM
MB992351
<2WD (High rider), 4WD>
Using special tool rack support cover wrench
(MB991621) <2WD (except High rider)>, torque
wrench socket (MB992351) <2WD (High rider),
4WD>, remove the rack support cover from the
steering gear.
<<D>> LOWER OIL SEAL/PINION AND VALVE
ASSEMBLY REMOVAL
ACX01143 AB
Using a plastic hammer, gently tap the pinion to
remove it.
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