Mitsubishi L200. Manual — part 41
AK603151
Injector seal face
AB
WATER HOSE AND PIPE
ENGINE OVERHAUL
11B-38
6. Check that the injector-sealing surface has the
seal lip.
AK500741AB
1
10
5
4
2
3
9
6
7
8
7. In accordance with the tightening order shown in
the illustration, tighten bolts to 3.0
± 1.0 N⋅m.
8. Again, in accordance with the tightening order
shown in the illustration, tighten bolts to the
specified torque of 10
± 2 N⋅m.
WATER HOSE AND PIPE
REMOVAL AND INSTALLATION
M1113010201007
<Except Euro5>
AK403582
1
2
3
4
5
8
9
17
18
19
20
21
22
29 ± 10 N·m
11 ± 1 N·m
10
11
12
13
14
15
16
7
10 ± 2 N·m
24 ± 3 N·m
24 ± 3 N·m
24 ± 3 N·m
11 ± 1 N·m
24 ± 3 N·m
50 ± 5 N·m
39 ± 5 N·m
54 ± 4 N·m
6
24 ± 3 N·m
AB
24 ± 3 N·m
Removal steps
1.
Water hose
2.
Water pipe "A"
3.
Water hose
4.
Water hose
>>
E
<< 5.
Water pipe
>>
E
<< 6.
O-ring
7.
Water hose
8.
Water pipe "D"
9.
Joint
>>
D
<< 10. Front upper case stiffener
11. Water hose
12. Water hose
>>
C
<< 13. Coolant temperature gauge unit
>>
B
<< 14. Coolant temperature sensor
15. Water outlet fitting
16. Water outlet fitting gasket
17. Water inlet fitting
>>
A
<< 18. Thermostat
19. Plate
20. Gasket
21. Water pump
22. Water pump gasket
WATER HOSE AND PIPE
ENGINE OVERHAUL
11B-39
<Euro5>
AK801109
1
2
5
6
14
15
16
17
18
19
29 ± 10 N·m
11 ± 1 N·m
7
9
10
11
12
13
4
10 ± 2 N·m
24 ± 3 N·m
24 ± 3 N·m
11 ± 1 N·m
24 ± 3 N·m
50 ± 5 N·m
39 ± 5 N·m
54 ± 4 N·m
3
24 ± 3 N·m
AB
24 ± 3 N·m
8
Removal steps (Continued)
Removal steps
1.
Water hose
>>
E
<< 2.
Water pipe
>>
E
<< 3.
O-ring
4.
Water hose
5.
Water pipe "D"
6.
Joint
>>
D
<< 7.
Front upper case stiffener
8.
Water hose
9.
Water hose
>>
C
<< 10. Coolant temperature gauge unit
>>
B
<< 11. Coolant temperature sensor
12. Water outlet fitting
13. Water outlet fitting gasket
14. Water inlet fitting
>>
A
<< 15. Thermostat
16. Plate
17. Gasket
Removal steps (Continued)
WATER HOSE AND PIPE
ENGINE OVERHAUL
11B-40
INSTALLATION SERVICE POINTS
>>A<< THERMOSTAT INSTALLATION
AK801125AB
Valve opening
tenperature
Manufacturer
mark
Manufacturing
year and month
1. Check that the rubber ring is undamaged and
seated correctly in the thermostat flange.
2. Install the thermostat as shown in the illustration.
>>B<< COOLANT TEMPERATURE SENSOR
INSTALLATION
AK400587AD
When reusing the sensor, apply the specified sealant
to the threads.
Specified sealant:
Three bond 1324N, LOCTITE 262 or equiva-
lent
>>C<< COOLANT TEMPERATURE GAUGE UNIT
INSTALLATION
AK400588AD
Apply the specified sealant to the threads.
Specified sealant:
Three bond 2310 or equivalent
>>D<< FRONT UPPER CASE STIFFENER
INSTALLATION
AK500675AB
"A"
"A"
Front upper case stiffener
"B"
"B"
1. Temporarily tighten the front upper case stiffener
with bolts.
2. Tighten to the specified torque of 50
± 5 N⋅m Bolt
"A" located at the front upper case side.
3. Next, tighten to the specified torque of 50
± 5 N⋅m
Bolt "B" located at the cylinder block side.
>>E<< WATER PIPE / O-RING INSTALLATION
CAUTION
Keep the O-ring free of oil or grease.
AK400406 AC
O-ring
1. Attach a new O-ring to each end of the water pipe.
2. Wet the O-ring with water.
3. Insert the rear end of the pipe into the thermostat
housing.
18. Water pump
19. Water pump gasket
Removal steps (Continued)
ROCKER ARMS AND CAMSHAFT
ENGINE OVERHAUL
11B-41
ROCKER ARMS AND CAMSHAFT
REMOVAL AND INSTALLATION
M1113005402042
AK503039
1
2
7
8
9
12
13
14
15
16
17
18
19
21
20
22
23
18
19
20
21
22
23
11 ± 1 N·m
18 ± 2 N·m
18 ± 2 N·m
11 ± 1 N·m
AB
20 ± 1 N·m
10
10
10
10
4
5
6
20 ± 1 N·m
3
11 ± 1 N·m
11
6
6
6
Removal steps
1.
Camshaft position sensor
>>
F
<< 2.
Camshaft oil seal
>>
E
<< 3.
Exhaust oil pipe
>>
E
<< 4.
O-ring
>>
E
<< 5.
Camshaft bearing cap, front right
>>
E
<< 6.
Camshaft bearing cap, right
>>
E
<< 7.
Inlet oil pipe
>>
E
<< 8.
O-ring
>>
E
<< 9.
Camshaft bearing cap, front left
>>
E
<< 10. Camshaft bearing cap, left
>>
D
<< 11. Exhaust camshaft
>>
D
<< 12. Inlet camshaft assembly
>>
C
<< 13. Snap ring
>>
C
<< 14. Wave washer
>>
C
<< 15. Sub gear
>>
C
<< 16. C-spring
17. Inlet camshaft
>>
B
<< 18. Rocker arm assembly
19. Nut
20. Adjusting screw
21. Rocker arm
>>
A
<< 22. Stem end cap
23. Pivot bolt
Removal steps (Continued)
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