Mitsubishi L200. Manual — part 323
23C-1
GROUP 23C
AUTOMATIC
TRANSMISSION
OVERHAUL <V4A5>
CONTENTS
GENERAL INFORMATION . . . . . . . .
GENERAL SPECIFICATIONS . . . . . .
SERVICE SPECIFICATIONS. . . . . . .
TORQUE SPECIFICATIONS . . . . . . .
VALVE BODY SPRING IDENTIFICATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SNAP RING, SPACER, THRUST WASHER,
THRUST RACE AND PRESSURE PLATE FOR
ADJUSTMENT . . . . . . . . . . . . . . . . . .
SEALANTS . . . . . . . . . . . . . . . . . . . .
LUBRICANT(S) . . . . . . . . . . . . . . . . .
SPECIAL TOOLS. . . . . . . . . . . . . . . .
TRANSMISSION AND TRANSFER. .
TRANSMISSION AND TRANSFER DISASSEMBLY
AND REASSEMBLY . . . . . . . . . . . . . . . . . .
TRANSFER CASE ADAPTER. . . . . .
TRANSFER CASE ADAPTER DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION . . . . . . . . . . . . . . . .
TRANSMISSION DISASSEMBLY AND REASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REVERSE AND OVERDRIVE CLUTCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REVERSE AND OVERDRIVE CLUTCH
DISASSEMBLY AND REASSEMBLY . . . . .
SECOND BRAKE . . . . . . . . . . . . . . . .
SECOND BRAKE DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
LOW REVERSE ANNULUS GEAR . .
LOW REVERSE ANNULUS GEAR DISASSEMBLY
AND REASSEMBLY . . . . . . . . . . . . . . . . . .
CENTRE SUPPORT . . . . . . . . . . . . . .
CENTRE SUPPORT DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
UNDERDRIVE CLUTCH . . . . . . . . . . .
UNDERDRIVE CLUTCH DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
VALVE BODY . . . . . . . . . . . . . . . . . . .
VALVE BODY DISASSEMBLY AND REASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSFER . . . . . . . . . . . . . . . . . . . . .
TRANSFER DISASSEMBLY AND REASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENT OF TRANSFER . . . . . . . . .
TRANSFER INSPECTION . . . . . . . . . . . . .
TRANSFER CASE PLATE . . . . . . . . .
23C-2
TRANSFER CASE PLATE DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
INPUT GEAR . . . . . . . . . . . . . . . . . . .
INPUT GEAR DISASSEMBLY AND REASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COUNTERSHAFT GEAR. . . . . . . . . .
COUNTERSHAFT GEAR DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
2-4WD SYNCHRONIZER. . . . . . . . . .
2-4WD SYNCHRONIZER DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
2-4WD SYNCHRONIZER INSPECTION . .
CENTRE DIFFERENTIAL CASE . . . .
CENTRE DIFFERENTIAL CASE DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
REAR OUTPUT SHAFT . . . . . . . . . . .
REAR OUTPUT SHAFT DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
REAR OUTPUT SHAFT INSPECTION . . . .
FRONT OUTPUT SHAFT . . . . . . . . . .
FRONT OUTPUT SHAFT DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
SPEEDOMETER GEAR . . . . . . . . . . .
SPEEDOMETER GEAR DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-3
GENERAL INFORMATION
M1233000101859
TRANSMISSION MODELS
Transmission model
Engine model
Vehicle model
V4A5A-J-LE
4D56 DI-D DOHC
KB4T
V4A5A-J-LH
4D56 DI-D DOHC
KB4T
SECTIONAL VIEW <TRANSMISSION>
2 5 N T
2 1 N T
6 8 N T
7 0 N T
1 7 N T
3 8 N T
AK605052
GENERAL INFORMATION
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-4
SECTIONAL VIEW <TRANSFER>
<Easy select 4WD>
AK603727
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