Mitsubishi L200. Manual — part 395
DIFFERENTIAL CARRIER ASSEMBLY
REAR AXLE
27-31
REASSEMBLY
M1272002300664
AC508818
AC502387
AC502388
AC502389
AC502391
AD
<Limited
differential>
Differential gear kit
Final drive gear kit
<Conventional
differential>
19 ± 3 N·m
29
28
26
25
16
24
23
24
29
28
23
4
14
20
18
18
20
29
25
24
15
23
22
19
20
21
18
17
24
25
26
18 17
20
19
4
5
6
2
10 9
11
27
1
27
3
12
13
14
8
7
N
N
29
28
25
28
19 ± 3 N·m
84 ± 5 N·m
84 ± 5 N·m
<5A/T or except vehicles with
High power engine>
152 ± 15 N·m
<Vehicles with High power engine
except 5A/T>
19 ± 3 N·m
19 ± 3 N·m
74 ± 4 N·m
216 ± 29 N·m
Pinion shaft kit
Limited slip differential kit
16
22
21
17
17
<Vehicles without rear differential lock>
Reassembly steps
1. Differential carrier
>>
A
<< 2. Drive pinion rear bearing outer race
>>
B
<< 3. Drive pinion front bearing outer race
>>
C
<< • Drive pinion height adjustment
4. Drive pinion
5. Drive pinion rear shim (for adjusting
drive pinion height)
6. Drive pinion rear bearing inner race
>>
D
<< • Drive pinion preload adjustment
7. Drive pinion front bearing inner race
>>
D
<< 8. Oil seal
9. Drive pinion spacer
10. Drive pinion front shim (for adjusting
drive pinion preload)
11. Drive pinion assembly
12. Companion flange
13. Washer
14. Self-locking nut
15. Differential case
16. Limited slip differential case assembly
17. Side gear spacer
18. Side gear
19. Pinion washer
20. Pinion gear
>>
E
<< • Differential gear backlash adjustment
21. Pinion shaft
Reassembly steps (Continued)
DIFFERENTIAL CARRIER ASSEMBLY
REAR AXLE
27-32
>>
F
<< 22. Lock pin
>>
G
<< 23. Drive gear
>>
H
<< 24. Differential side bearing inner race
25. Differential side bearing outer race
26. Differential case assembly
>>
I
<< 27. Bearing cap
>>
J
<< • Drive gear backlash adjustment
28. Side bearing nut
29. Lock plate
AC804648
AC502387
AC511010
AB
1
20
19
18
32
17
N
<Vehicles with rear differential lock>
31
N
N
152 ± 15 N·m
19 ± 3 N·m
216 ± 29 N·m
32
31
19 ± 3 N·m
6.9 ± 1.0 N·m
15 ± 2 N·m
15 ± 2 N·m
37 ± 6 N·m
74 ± 5 N·m
Final drive gear kit
Differential kit
N
8.9 ± 1.9 N·m
8.9 ± 1.9 N·m
18 ± 3 N·m
4
14
21
25
26
22
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
21
22
23
24
25 26
27
28
29
30
33
Reassembly steps (Continued)
Reassembly steps
1. Differential carrier
>>
A
<< 2. Drive pinion rear bearing outer race
>>
B
<< 3. Drive pinion front bearing outer race
>>
C
<< • Drive pinion height adjustment
4. Drive pinion
5. Drive pinion rear shim (for adjusting
drive pinion height)
6. Drive pinion rear bearing inner race
>>
D
<< • Drive pinion preload adjustment
7. Drive pinion front bearing inner race
>>
D
<< 8. Oil seal
9. Drive pinion spacer
10. Drive pinion front shim (for adjusting
drive pinion preload)
11. Drive pinion assembly
12. Companion flange
13. Washer
14. Self-locking nut
15. Gasket
16. Rear differential lock detection switch
17. Gasket
18. Air pipe assembly (B)
19. Eye bolt
20. Air pipe assembly (A)
21. Differential case
>>
G
<< 22. Drive gear
23. Pressure plate
24. Actuator assembly
Reassembly steps (Continued)
DIFFERENTIAL CARRIER ASSEMBLY
REAR AXLE
27-33
LUBRICATION AND ADHESIVE POINTS
AC508830AC
<Conventional differential>
<Limited slip differential>
Adhesive:
LOCTITE No.271 or No.270 or equivalent
REASSEMBLY SERVICE POINTS
>>A<< DRIVE PINION REAR BEARING OUTER
RACE PRESS-FITTING
>>
H
<< 25. Differential side bearing inner race
26. Differential side bearing outer race
27. Differential case assembly
>>
I
<< 28. Bearing cap
>>
J
<< • Drive gear backlash adjustment
29. Bolt
Reassembly steps (Continued)
30. Bolt
31. Side bearing nut
32. Lock plate
33. Hose
Reassembly steps (Continued)
AC102907AI
MB990938
MB990936 or
MB990937
AC602915AB
MB991445
MB990938
DIFFERENTIAL CARRIER ASSEMBLY
REAR AXLE
27-34
Use the following special tools to press-fit the drive
pinion rear bearing outer races into the gear carrier.
• Installer bar (MB990938)
• Installer adapter (MB990936) <2WD (except High
rider)>
• Installer adapter (MB990937) <2WD High rider,
5A/T or except vehicles with High power engine>
• Bushing remover and installer base (MB991445)
<Vehicles with High power engine except 5A/T>
>>B<< DRIVE PINION FRONT BEARING OUTER
RACE PRESS-FITTING
ACX01107AB
MB990938
MB990934
Use the following special tools to press-fit the drive
pinion front bearing outer race.
• Installer bar (MB990938)
• Installer adapter (MB990934)
>>C<< DRIVE PINION HEIGHT ADJUSTMENT
Adjust the drive pinion height by the following proce-
dures:
(
)
AC004937AG
Washer
MB990820
(MB990819)
or
MB991169
Drive pinion
attachment
MB990819
1. Apply multipurpose grease to the washer of
special tool pinion gauge (MB990819).
2. Install the following special tools and drive pinion
front and rear bearing inner races to the gear
carrier as shown in the illustration.
• Pinion [MB990820 (MB990819)] <2WD (except
High rider)>
• Drive pinion gauge attachment (MB991169)
<2WD High rider, 4WD>
•
ACX01055 AB
MB990819
ACX01056AB
MB990326
MB990819
MB990685
Pinion gauge (MB990819)
3. Tighten the nut of special tool a little at a time
while measuring the turning torque of the drive
pinion by using the following special tools. Then
confirm that the turning torque (without oil seal) is
at the standard value.
• Preload socket (MB990326)
• Torque wrench (MB990685)
Standard value:
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