Mitsubishi L200. Manual — part 341
TRANSFER
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-73
>>I<< CHAIN COVER INSTALLATION
CAUTION
• Completely degrease the FIPG-applied sur-
face so that water and oil including the old
sealant cannot adhere to the surface coated
with the sealant. Never touch the degreased
surface by hand.
•
AK403508AB
2 mm Diameter
Make sure the starting point and the ending
point are about the middle between the bolts.
1. Apply sealant to the chain cover, and then install
the chain cover.
Specified sealant:
Mitsubishi Part No. MD997740 or equivalent
>>J<< H-L CLUTCH SLEEVE INSTALLATION
AK500678AB
Identification groove
Installation
direction
Check that the H-L clutch sleeve is in the correct
direction for installation.
>>K<< H-L SHIFT RAIL INSTALLATION
AK503411AB
H-L shift rail
Interlock plunger
H-L shift rail
2-4WD shift rail
2-4WD shift rail
1. Tilt the transfer case with the 2-4WD shift rail
downward as shown in the illustration.
2. Move the 2-4WD shift rail in the direction of the
arrow fully.
3. After making sure that the plunger is not exposed
out of the H-L shift rail hole in the transfer case,
install the H-L shift rail.
>>L<< SPRING PIN INSTALLATION
AK503412
1. Align the spring pin holes on the shift rail with the
shift fork. Then tap in the spring pin so that the slit
of the spring pin is facing the shaft center of the
shift rail.
TRANSFER
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-74
>>M<< OIL SEAL INSTALLATION
AK403510 AC
MB990938
MB990932
<Easy select 4WD>
AK403510AH
MB990938
MB990929
<Super select 4WD>
1. Use special tools to install the oil seal.
• Installer adapter (MB990932) <Easy select
4WD>
• Installer adapter (MB990929) <Super select
4WD>
• Installer bar (MB990938)
2. Apply the specified grease to the lip of oil seal.
Specified lubricant:
Mitsubishi Part No. 0101011 or equivalent
>>N<< SPACER INSTALLATION
AK403504AE
Rear cover
Spacer
A
B
<Easy select 4WD>
AK503414AE
Rear cover
Spacer
A
B
<Super select 4WD>
1. Measure projection A of the rear output shaft
bearing and depth B of the second stage of the
rear cover.
2. Subtract A from B and let the answer be C. Select
a spacer so that the subtracted value will be the
standard value shown below.
Standard value:
• 0 − 0.1 mm <Easy select 4WD>
• 0.025 − 0.150 mm <Super select 4WD>
TRANSFER
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-75
(For rear output shaft bearing to rear cover
clearance)
>>O<< OIL COVER INSTALLATION
AK403729
AC
Oil hole
Oil cover
Install the oil cover so that the oil hole shown in the
illustration.
>>P<< REAR COVER INSTALLATION
CAUTION
• Completely degrease the FIPG-applied sur-
face so that water and oil including the old
sealant cannot adhere to the surface coated
with the sealant. Never touch the degreased
surface by hand.
•
AKX00172
2 mm
Diameter
AC
Make sure the starting point and the ending
point are about the middle between the bolts.
Apply the sealant to the chain cover.
Specified sealant:
Mitsubishi Part No. MD997740 or equivalent
>>Q<< RETURN SPRING / SUPPORT PIN
INSTALLATION
AK403511AB
Return spring
1. Insert the bent section of the return spring into the
control housing as shown.
CAUTION
• Completely degrease the FIPG-applied sur-
face so that water and oil including the old
sealant cannot adhere to the surface coated
with the sealant. Never touch the degreased
surface by hand.
•
AK403517
AB
Make sure the starting point and the ending
point are about the middle between the bolts.
2. Apply the sealant to the support pin section and
apply the adhesive to the threads.
Specified sealant:
3M
™ ATD Part No. 8672 or equivalent
Specified adhesive:
Mitsubishi Part No. MB160450 or equivalent
3. Insert the support pin and install the nut.
TRANSFER
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-76
>>R<< CONTROL HOUSING INSTALLATION
CAUTION
• Completely degrease the FIPG-applied sur-
face so that water and oil including the old
sealant cannot adhere to the surface coated
with the sealant. Never touch the degreased
surface by hand.
•
AK000033
2 mm
Diameter
AD
Make sure the starting point and the ending
point are about the middle between the bolts.
Apply the sealant to the control housing.
Specified sealant:
Mitsubishi Part No. 997740 or equivalent
>>S<< SPACER INSTALLATION
Install the previously selected spacer (Refer to
ADJUSTMENT BEFORE ASSEMBLY).
>>T<< COUNTER SHAFT GEAR INSTALLATION
AK503394AB
Notched selection
Input gear
Counter shaft
1. Turn the input gear’s notched selection surface
toward the counter shaft mounting surface. then
install the counter shaft.
>>U<< TRANSFER CASE PLATE INSTALLATION
CAUTION
• Completely degrease the FIPG-applied sur-
face so that water and oil including the old
sealant cannot adhere to the surface coated
with the sealant. Never touch the degreased
surface by hand.
•
AK403617AC
2 mm Diameter
Make sure the starting point and the ending
point are about the middle between the bolts.
1. Apply the sealant to the transfer case plate.
Specified sealant:
Mitsubishi Part No. MD997740 or equivalent
CAUTION
The transfer case plate must be installed smooth
and straight to get a good seal.
2. Install the transfer case plate together with the
input gear and countershaft.
>>V<< SPEEDOMETER DRIVEN GEAR SLEEVE
ASSEMBLY INSTALLATION
AK201067AD
Mating marks
Match the mating marks to the number of teeth.
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