Mitsubishi L200. Manual — part 381
DRIVESHAFT ASSEMBLY <4WD>
FRONT AXLE
26-29
W = 5.5 mm
− B
Example: If B = 2.9 mm, then W = 2.6 mm.
<If the crimping amount is smaller than 2.4
mm>
Remove the BJ boot band, readjust the value of
(W) in step 3 according to the following for-
mula, and then repeat the operations in
steps 4 and 5 using a new BJ boot band.
W = 5.5 mm
− B
Example: If B = 2.3 mm then W = 3.2 mm.
7. Check that the BJ boot band is not protruding past
the place where it has been installed. If so,
remove it and then repeat the operations in steps
4 to 6 using a new BJ boot band.
CAUTION
The driveshaft joint uses special grease. Do not
mix old and new grease or different types of
grease.
8. Fill the inside of the BJ boot with the specified
amount of the specified grease.
Specified grease: Repair kit grease 120
± 10
g
AC001176
C
AB
9. Install the BJ boot band (large) so that there is the
clearance (C) between it and the BJ housing is at
the standard value.
Standard value (C): 0.05
− 1.55 mm
10.Follow the same procedure as in step 3 to adjust
the size of the opening (W) shown on special tool
MB991561 so that it is at the standard value.
Standard value (W): 3.2 mm
AC001177
D
Projection
BJ boot band
BJ boot
AB
11.Place the BJ boot band (large) against the
projection at the edge of the boot, and then
secure it so that there is a clearance left as shown
by (D) in the illustration.
12.Use special tool MB991561 to crimp the BJ boot
band (large) in the same way as in step 5.
AC004720
E
AB
ACX00993AB
(W)
MB991561
Stopper
Adjusting bolt
13.Check that the crimping amount (E) of the BJ boot
band is at the standard value.
Standard value (E): 2.4
− 2.8 mm
<If the crimping amount is larger than 2.8 mm>
Readjust the value of (W) in step 10 according
to the following formula, and then repeat the
operation in step 12.
W = 5.8 mm
− E
Example: If E = 2.9 mm, then W = 2.9 mm.
<If the crimping amount is smaller than 2.4
mm>
Remove the BJ boot band, readjust the value of
(W) in step 10 according to the following for-
mula, and then repeat the operating in steps
11 and 12 using a new BJ boot band.
INNER SHAFT ASSEMBLY <4WD>
FRONT AXLE
26-30
W = 5.8 mm
− E
Example: If E = 2.3 mm, then W = 3.5mm.
14.Check that the BJ boot band is not protruding
past the place where it has been installed. If so,
remove it and repeat the operations in steps 11 to
13 using a new BJ boot band.
INNER SHAFT ASSEMBLY <4WD>
REMOVAL AND INSTALLATION
M1261004000201
CAUTION
*:Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in the unladen condition.
Pre-removal and Post-installation Operation
• Under Cover Removal and Installation (Refer to GROUP
51, Under Cover .)
• Gear Oil Draining and Supplying (Refer to
.)
• Driveshaft <RH> Removal and Installation (Refer to
• Shock absorber assembly <RH> Removal and Installation
(Refer to GROUP 33, Shock Absorber Assembly .)
AC804444
AC500641
4
N
90 ± 10 N·m*
1
2
3
4
5
6
7
8
9
10
11
12
N
105 ± 15 N·m
25 ± 5 N·m
N
17 ± 3 N·m
12 ± 2 N·m
90 ± 10 N·m
AB
Removal steps
1. Bolt
<<
A
>>
>>B<<
2. Inner shaft assembly
3. Circlip
>>A<<
4. Dust seal
5. Pin <Except for Russia>
6. Collar <Except for Russia>
Removal steps (Continued)
INNER SHAFT ASSEMBLY <4WD>
FRONT AXLE
26-31
REMOVAL SERVICE POINT
<<A>> INNER SHAFT ASSEMBLY REMOVAL
CAUTION
When pulling the inner shaft out from the front
differential carrier, be careful that the spline part
of the inner shaft does not damage the oil seal.
ACX00999 AC
MB990211
MB990906
Pull the inner shaft from the differential carrier by
using the following special tools.
• driveshaft attachment (MB990906)
• Sliding hammer (MB990211)
INSTALLATION SERVICE POINTS
>>A<< DUST SEAL INSTALLATION
ACX01014 AB
MB990955
MB990938
Press-fit the new dust seal into the housing tube by
using the following special tools, until it is flush with
the housing tube end face.
• Installer bar (MB990938)
• Oil seal installer (MB990955)
>>B<< INNER SHAFT ASSEMBLY INSTALLATION
CAUTION
Be careful not to damage the lip of the dust seal
and oil seal.
DISASSEMBLY AND REASSEMBLY
M1261004200131
AC804403
1
2
3
N
AB
Disassembly steps
<<
A
>> >>
B
<< 1.
Bearing
>>
A
<< 2.
Dust cover
3.
Inner shaft
7. Actuator assembly <Except for
Russia>
8.
Free wheel engage switch
assembly <Except for Russia>
•
Support the differential with a
transmission jack
9.
Gasket <Except for Russia>
10. Differential mounting bracket <RH>
11. Breather hose
12. Breather pipe
Removal steps (Continued)
Disassembly steps (Continued)
INNER SHAFT ASSEMBLY <4WD>
FRONT AXLE
26-32
DISASSEMBLY SERVICE POINT
<<A>> BEARING REMOVAL
ACX01002AB
1. Bend the outside periphery of dust cover inward
with a wooden hammer.
ACX01003 AB
A
MB990560
2. After special tool bearing remover (MB990560)
has been installed as shown, tighten the nut of the
special tool until the portion of the special tool
touches the bearing outer race.
ACX01013 AB
MB990560
3. Press out the inner shaft from the bearing.
REASSEMBLY SERVICE POINTS
>>A<< DUST COVER INSTALLATION
ACX01015 AB
Steel pipe
Using a steel pipe, install a new dust cover onto the
inner shaft.
Steel pipe
mm
Overall length
50
Outside diameter
75
Wall thickness
4
>>B<< BEARING INSTALLATION
ACX01016AB
MB990560
Use special tool bearing remover (MB990560) to
press-fit the bearing onto the inner shaft.
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