Mitsubishi L200. Manual — part 346

FRONT OUTPUT SHAFT

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-93

DISASSEMBLY SERVICE POINT

<<A>> BALL BEARING REMOVAL

AK403522AB

MD998801

MD998801

1. Use special tool Bearing remover (MD998801) to

support the ball bearing.

2. Press the front output shaft with a press and

remove the ball bearings.

REASSEMBLY SERVICE POINTS

>>A<< BALL BEARING INSTALLATION

AK403462

MD998818

MD998812

MD998801

AB

1. Use special tool Bearing remover (MD998801) to

support the front output shaft.

2. Use special tools to install the ball bearing.

• Installer cap (MD998812)

• Installer adapter (MD998818)

>>B<< BALL BEARING INSTALLATION

AK403523

MD998812

MD998801

MD998818

MD998813

AB

1. Use special tool Bearing remover (MD998801) to

support the front output shaft.

2. Use special tools to install the ball bearing.

• Installer cap (MD998812)

• Installer-100 (MD998813)

• Installer adapter (MD998818)

SPEEDOMETER GEAR

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-94

SPEEDOMETER GEAR

DISASSEMBLY AND REASSEMBLY

M1233015700092

AK700647

Apply gear oil to
all moving parts
before installation.

1

2

3

4

5

AB

Disassembly steps

1.

O-ring

>>

A

<<

2.

Spring pin

3.

Driven gear

4.

O-ring

5.

Sleeve

REASSEMBLY SERVICE POINT

>>A<< SPRING PIN INSTALLATION

AK403524

Spring pin

Slit

AB

Drive the spring pin in, while making sure that slit
does not face gear shaft.

23D-1

GROUP 23D

AUTOMATIC

TRANSMISSION

OVERHAUL <V5A5>

CONTENTS

GENERAL INFORMATION . . . . . . . .

23D-3

GENERAL SPECIFICATIONS . . . . . .

23D-6

SERVICE SPECIFICATIONS. . . . . . .

23D-6

TORQUE SPECIFICATIONS . . . . . . .

23D-7

VALVE BODY SPRING IDENTIFICATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23D-8

SNAP RING, SPACER, THRUST WASHER,
THRUST RACE AND PRESSURE PLATE FOR
ADJUSTMENT . . . . . . . . . . . . . . . . . .

23D-8

SEALANTS . . . . . . . . . . . . . . . . . . . .

23D-14

LUBRICANT(S) . . . . . . . . . . . . . . . . .

23D-15

SPECIAL TOOLS. . . . . . . . . . . . . . . .

23D-15

TRANSMISSION AND TRANSFER. .

23D-20

TRANSMISSION AND TRANSFER DISASSEMBLY
AND REASSEMBLY . . . . . . . . . . . . . . . . . .

23D-20

TRANSFER CASE ADAPTER. . . . . .

23D-22

TRANSFER CASE ADAPTER DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-22

TRANSMISSION . . . . . . . . . . . . . . . .

23D-24

TRANSMISSION DISASSEMBLY AND REASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23D-24

OIL PUMP . . . . . . . . . . . . . . . . . . . . . .

23D-54

OIL PUMP DISASSEMBLY AND REASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23D-54

REVERSE AND OVERDRIVE CLUTCH

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23D-55

REVERSE AND OVERDRIVE CLUTCH
DISASSEMBLY AND REASSEMBLY . . . . .

23D-55

SECOND BRAKE . . . . . . . . . . . . . . . .

23D-58

SECOND BRAKE DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-58

LOW REVERSE ANNULUS GEAR . .

23D-59

LOW REVERSE ANNULUS GEAR DISASSEMBLY
AND REASSEMBLY . . . . . . . . . . . . . . . . . .

23D-59

CENTRE SUPPORT . . . . . . . . . . . . . .

23D-60

CENTRE SUPPORT DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-60

UNDERDRIVE CLUTCH . . . . . . . . . . .

23D-62

UNDERDRIVE CLUTCH DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-62

DIRECT ANNULUS GEAR . . . . . . . . .

23D-64

DIRECT ANNULUS GEAR DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-64

DIRECT CLUTCH . . . . . . . . . . . . . . . .

23D-66

DIRECT CLUTCH DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-66

23D-2

OUTPUTSHAFT SUPPORT. . . . . . . .

23D-68

OUTPUTSHAFT SUPPORT DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-68

VALVE BODY . . . . . . . . . . . . . . . . . .

23D-70

VALVE BODY DISASSEMBLY AND REASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23D-70

TRANSFER . . . . . . . . . . . . . . . . . . . .

23D-75

TRANSFER DISASSEMBLY AND REASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23D-75

ADJUSTMENT OF TRANSFER . . . . . . . . .

23D-84

TRANSFER CASE PLATE . . . . . . . .

23D-85

TRANSFER CASE PLATE DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-85

COUNTERSHAFT GEAR. . . . . . . . . .

23D-86

COUNTERSHAFT GEAR DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-86

2-4 SHIFT RAIL/H-L SHIFT RAIL . . .

23D-88

2-4 SHIFT RAIL/H-L SHIFT RAIL DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-88

TRANSFER DRIVE SHAFT . . . . . . . .

23D-89

TRANSFER DRIVE SHAFT DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-89

FRONT OUTPUT SHAFT . . . . . . . . . .

23D-90

FRONT OUTPUT SHAFT DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-90

REAR OUTPUT SHAFT . . . . . . . . . . .

23D-91

REAR OUTPUT SHAFT DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-91

INPUT GEAR . . . . . . . . . . . . . . . . . . .

23D-93

INPUT GEAR DISASSEMBLY AND REASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23D-93

SHIFTRAIL DRIVE GEAR . . . . . . . . .

23D-94

SHIFTRAIL DRIVE GEAR DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

23D-94