Mitsubishi L200. Manual — part 534

DOOR

BODY

42-196

WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP

REMOVAL AND INSTALLATION <SINGLE CAB>

M1423003101453

AC509779

Sealant: 3M ATD Part No. 8625 or equivalent

1

1

5

4

6

7

2

3

AB

9.0 ± 2.0 N·m

AC502962

AC502964

:Sectional view
of clip positions

:Sectional view
of clip positions

1 N·m MAX

Door window glass runchannel
removal steps

•

Pull handle bracket (Refer to
GROUP 52A, Door Trim .)

>>

B

<<

1.

Waterproof film

2.

Door beltline weatherstrip inner

3.

Door beltline moulding

4.

Door window glass runchannel
Door beltline weatherstrip inner
removal steps

•

Door trim assembly (Refer to
GROUP 52A, Door Trim .)

2.

Door beltline weatherstrip inner

Door beltline moulding removal
steps

•

Door trim assembly (Refer to
GROUP 52A, Door Trim .)

3.

Door beltline moulding
Rear lower sash removal steps

•

Pull handle bracket (Refer to
GROUP 52A, Door Trim .)

>>

B

<<

1.

Waterproof film

>>

A

<<

5.

Rear lower sash

Door opening weatherstrip inner
removal steps

•

Cowl side trim, front scuff plate and
rear pillar trim (Refer to GROUP
52A, Interior Trim .)

6.

Door opening weatherstrip inner
Door opening weatherstrip outer
removal

<<

A

>>

7.

Door opening weatherstrip outer

DOOR

BODY

42-197

REMOVAL SERVICE POINT

<<A>> DOOR OPENING WEATHERSTRIP OUTER
REMOVAL

ACX00555 AC

15 mm

8 mm

4 mm

Thickness:
1 mm

Fabricated
tool

Make a fabricated tool as shown in the illustration to
remove the door opening weatherstrip outer.

INSTALLATION SERVICE POINTS

>>A<< REAR LOWER SASH INSTALLATION
Engage the rear lower sash with the window sash
(door) securely.

>>B<< WATERPROOF FILM INSTALLATION

AC509863

Waterproof film

AB

Inner panel water drain hole

CAUTION

When sticking the waterproof film, ensure that
the sealant is applied under the inner panel water
drain hole.
Apply the specified sealant to the waterproof film as
shown and stick the film.

Specified sealant: 3M ATD Part No.8625 or
equivalent

DOOR

BODY

42-198

REMOVAL AND INSTALLATION <CLUB CAB>

M1423003101464

AC509864AC

Sealant: 3M ATD Part No. 8625 or equivalent

1

1

5

4

6

7

2

3

9.0 ± 2.0 N·m

AC502962

AC502964

:Sectional view
of clip positions

:Sectional view
of clip positions

1 N·m MAX

Door window glass runchannel
removal steps

•

Pull handle bracket (Refer to
GROUP 52A, Door Trim .)

>>

B

<<

1.

Waterproof film

2.

Door beltline weatherstrip inner

3.

Door beltline moulding

4.

Door window glass runchannel
Door beltline weatherstrip inner
removal steps

•

Door trim assembly (Refer to
GROUP 52A, Door Trim .)

2.

Door beltline weatherstrip inner

Door beltline moulding removal
steps

•

Door trim assembly (Refer to
GROUP 52A, Door Trim .)

3.

Door beltline moulding
Rear lower sash removal steps

•

Pull handle bracket (Refer to
GROUP 52A, Door Trim .)

>>

B

<<

1.

Waterproof film

>>

A

<<

5.

Rear lower sash
Door opening weatherstrip inner
removal steps

•

Cowl side trim, front scuff plate and
quarter upper trim (Refer to
GROUP 52A, Interior Trim .)

6.

Door opening weatherstrip inner

Door opening weatherstrip outer
removal

<<

A

>>

7.

Door opening weatherstrip outer

DOOR

BODY

42-199

REMOVAL SERVICE POINT

<<A>> DOOR OPENING WEATHERSTRIP OUTER
REMOVAL

ACX00555 AC

15 mm

8 mm

4 mm

Thickness:
1 mm

Fabricated
tool

Make a fabricated tool as shown in the illustration to
remove the door opening weatherstrip outer.

INSTALLATION SERVICE POINTS

>>A<< REAR LOWER SASH INSTALLATION
Engage the rear lower sash with the window sash
(door) securely.

>>B<< WATERPROOF FILM INSTALLATION

AC509865

Waterproof film

AB

Inner panel water drain hole

CAUTION

When sticking the waterproof film, ensure that
the sealant is applied under the inner panel water
drain hole.
Apply the specified sealant to the waterproof film as
shown and stick the film.

Specified sealant: 3M ATD Part No.8625 or
equivalent