Mitsubishi L200. Manual — part 26
OIL PAN AND OIL STRAINER
ENGINE MECHANICAL
11A-32
CAUTION
Do not use special tool oil pan FIPG cutter
(MD998727) in area A of the engine oil pan. Using
the special tool MD998727 in area A may cause
deformation of the front case because the front
case is made of aluminium.
AC504256AB
A
B
AC104547
MD998727
MD998727
AC
2. Tap special tool MD998727 into the range (B)
between the cylinder block and the engine oil pan,
and then slide the special tool MD998727
sideways.
NOTE: If any surrounding parts interfere with the
removal, there is no need to use the special tool
MD998727.
3. Remove the engine oil pan.
INSTALLATION SERVICE POINTS
>>A<< ENGINE OIL PAN GASKET INSTALLATION
Install the engine oil pan gasket so that its fluorine-
coated surface faces the cylinder block side.
>>B<< ENGINE OIL PAN INSTALLATION
1. Remove sealant from the engine oil pan and
cylinder block surfaces.
2. Install the engine oil pan.
3. Tighten the engine oil pan bolts to the specified
torque.
Tightening torque: 9.0
± 3.0 N⋅m
>>C<< ENGINE OIL PAN DRAIN PLUG GASKET
INSTALLATION
AC102325 AI
Engine oil pan side
Replace the gasket with a new gasket. Install the
new gasket in the direction shown in the illustration.
INSPECTION
M1112008400138
• Check the engine oil pan for cracks.
• Check the engine oil pan sealant-coated surface
for damage and deformation.
• Check the engine oil pan strainer for cracked,
clogged or damaged wire net and pipe.
CRANKSHAFT OIL SEAL
ENGINE MECHANICAL
11A-33
CRANKSHAFT OIL SEAL
REMOVAL AND INSTALLATION <M/T>
M1112003104219
AC903691
1
2
3
N
6
132 ± 5 N·m
AC
3
11
(Lip section)
(Lip section)
10
11 ± 1 N·m
4
133 ± 4 N·m
<Except high power engine>
5
11
N
Engine oil
<High power engine>
7
8
9
Crankshaft front oil seal removal
steps
•
Timing belt, timing belt B (Refer to
>>
F
1.
Crankshaft B sprocket
2.
Crankshaft key
>>
E
3.
Crankshaft front oil seal
Crankshaft rear oil seal removal
steps <Except high power
engine>
•
Transmission assembly (Refer to
GROUP 22A
− Transmission
•
Transmission assembly (Refer to
GROUP 22A
− Transmission
) <4WD>
CRANKSHAFT OIL SEAL
ENGINE MECHANICAL
11A-34
REMOVAL SERVICE POINTS
<<A>> TRANSMISSION ASSEMBLY REMOVAL
AC300897
AC308604
Flywheel
bolt
Engine front
AB
Flywheel
assembly
CAUTION
Do not remove the flywheel bolt. If this bolt is
removed, the flywheel assembly will become out
of balance and damaged.
<<B>> FLYWHEEL BOLT REMOVAL
AC802013
MB991883
AB
1. Use special tool flywheel stopper (MB991883) to
secure the flywheel assembly.
2. Remove the flywheel bolts.
INSTALLATION SERVICE POINTS
>>A<< CRANKSHAFT REAR OIL SEAL INSTAL-
LATION
1. Apply a small amount of engine oil to the entire
inner diameter of the oil seal lip.
AK503243AB
8.5 mm
Oil seal
Oil seal case
MB992147
2. Use special tool oil seal installer (MB992147) to
press-fit the crankshaft rear oil seal.
3. Press-fit the crankshaft rear oil seal into the oil
seal case assembly to have the dimension shown
in the illustration.
>>B<< CRANKSHAFT REAR OIL SEAL CASE
ASSEMBLY INSTALLATION
1. Remove completely old sealant remaining on the
crankshaft rear oil seal case assembly and
cylinder block.
AC503164 AD
Crankshaft
rear oil seal
case assembly
2. Apply a continuous bead of the specified sealant
to the crankshaft rear oil seal case assembly
mating surface as shown.
Specified sealant: ThreeBond 1207F
NOTE: Install the crankshaft rear oil seal case
assembly immediately applying sealant.
•
Clutch cover and clutch disc (Refer
to GROUP 21B
− Clutch
)
<<
B
>>
>>
D
<<
4.
Flywheel bolt
5.
Flywheel assembly
>>
B
<<
10. Oil seal case assembly
>>
A
<<
11. Crankshaft rear oil seal
Crankshaft rear oil seal removal
steps <High power engine>
<<
A
>>
•
Transmission assembly (Refer to
GROUP 22A
− Transmission
) <4WD>
•
Clutch cover and clutch disc (Refer
to GROUP 21B
− Clutch
)
<<
B
>>
>>
D
<<
6.
Flywheel bolt
>>
C
<<
7.
Adapter
8.
Flywheel assembly
9.
Crankshaft adapter
>>
B
<<
10. Oil seal case assembly
>>
A
<<
11. Crankshaft rear oil seal
Crankshaft rear oil seal removal
steps <Except high power
engine> (Continued)
CRANKSHAFT OIL SEAL
ENGINE MECHANICAL
11A-35
CAUTION
After the installation, until a sufficient period of
time (one hour or more) elapses, do not apply the
oil or water to the sealant application area or
start the engine.
3. Applying an appropriate amount of engine oil to
the entire circumference of its crankshaft oil seal
rear lip portion, and then set the crankshaft rear
oil seal case assembly to the cylinder block and
tighten the mounting bolts to the specified torque.
Tightening torque: 11
± 1 N⋅m
>>C<< ADAPTER INSTALLATION
Install the adapter to the flywheel so that the identifi-
cation mark (
φ4 mm) faces the transmission side.
>>D<< FLYWHEEL BOLT INSTALLATION
AC802014
MB991883
AB
1. Use special tool flywheel stopper (MB991883) to
secure the flywheel assembly in the same manner
as removal.
2. Tighten the flywheel bolts to the specified torque.
Tightening torque:
<Except high power engine> 133
± 4 N⋅m
<High power engine> 132
± 5 N⋅m
>>E<< CRANKSHAFT FRONT OIL SEAL
INSTALLATION
AC102329AI
MD998383
(Engine oil)
(Oil applied to the
circumference)
Crankshaft
front oil seal
Crankshaft
MD998382
1. Apply a small amount of engine oil to the outer
diameter of special tool crankshaft front oil seal
guide (MD998383) and install it to the crankshaft.
2. Apply a small amount of engine oil to the entire
inner diameter of the oil seal lip.
3. Use special tool crankshaft front oil seal installer
(MD998382) to press-fit the crankshaft front oil
seal.
>>F<< CRANKSHAFT B SPROCKET
INSTALLATION
AC502148
AB
: Clean
: Clean and degrease
Crankshaft B sprocket
Engine front
Front case
Crankshaft
1. Clean or degrease the oil pump case, the
crankshaft and the crankshaft B sprocket as
shown.
NOTE: Also clean the degreased surfaces.
2. Install the crankshaft B sprocket in the direction
shown in the illustration.
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