Mitsubishi L200. Manual — part 241

22A-1

GROUP 22A

MANUAL

TRANSMISSION

(FR)

CONTENTS

GENERAL INFORMATION . . . . . . . .

22A-2

LUBRICANT(S) . . . . . . . . . . . . . . . . .

22A-2

SEALANT AND ADHESIVE. . . . . . . .

22A-2

ON-VEHICLE SERVICE. . . . . . . . . . .

22A-3

TRANSMISSION OIL LEVEL CHECK . . . .

22A-3

TRANSMISSION OIL CHANGE . . . . . . . . .

22A-3

TRANSFER OIL LEVEL CHECK . . . . . . . .

22A-4

TRANSFER OIL CHANGE . . . . . . . . . . . . .

22A-4

4WD DETECTION SWITCH CONTINUITY CHECK
<EASY SELECT 4WD> . . . . . . . . . . . . . . .

22A-4

HIGH/LOW DETECTION SWITCH CONTINUITY
CHECK <EASY SELECT 4WD>. . . . . . . . .

22A-5

CENTRE DIFFERENTIAL LOCK DETECTION
SWITCH CONTINUITY CHECK <SUPER SELECT
4WD> . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22A-5

2WD/4WD DETECTION SWITCH CONTINUITY
CHECK <SUPER SELECT 4WD> . . . . . . .

22A-5

CENTRE DIFFERENTIAL LOCK OPERATION
DETECTION SWITCH CONTINUITY CHECK <SUPER
SELECT 4WD> . . . . . . . . . . . . . . . . . . . . . .

22A-5

4WD OPERATION DETECTION SWITCH
CONTINUITY CHECK <SUPER SELECT 4WD>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22A-6

HIGH/LOW DETECTION SWITCH CONTINUITY
CHECK <SUPER SELECT 4WD> . . . . . . .

22A-6

4LLc DETECTION SWITCH CONTINUITY CHECK
<HIGH POWER ENGINE> . . . . . . . . . . . . .

22A-6

TRANSMISSION CONTROL . . . . . . .

22A-7

TRANSMISSION CONTROL REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

22A-7

TRANSMISSION ASSEMBLY . . . . . .

22A-9

TRANSMISSION ASSEMBLY REMOVAL AND
INSTALLATION <2WD> . . . . . . . . . . . . . . .

22A-9

TRANSMISSION ASSEMBLY REMOVAL AND
INSTALLATION <4WD> . . . . . . . . . . . . . . .

22A-10

4WD INDICATOR-ECU. . . . . . . . . . . .

22A-11

4WD INDICATOR-ECU REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

22A-11

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

22A-11

GENERAL INFORMATION

MANUAL TRANSMISSION (FR)

22A-2

GENERAL INFORMATION

M1221100100403

The R5MB1 and V5MB1 type manual transmission
has been adopted.

SPECIFICATIONS

Item

Specification

Transmission mode

R5MB1

V5MB1-J-
NEG

V5MB1-J-
PCG

V5MB1-J-
NE

V5MB1-J-
PD2

V5MB1-J-
NEZ

Engine model

4D56

Transmission type

5 forward speed, one reverse, constant mesh

Gear ratio

1st

4.313

2nd

2.330

3rd

1.436

4th

1.000

5th

0.788

Reverse

4.220

Drive system

2WD

Easy select 4WD

Super select 4WD

Centre differential

-

Not provided

Provided

Transfer type

-

2speeds, constant mesh

Transfer gear ratio

High

-

1.000

Low

-

1.900

LUBRICANT

M1221100200154

Item

Specified lubricant

Quantity L

Transmission oil

2WD

Gear oil API classification GL-3 SAE 75W-85

2.3

4WD

3.4

Transfer oil <4WD>

Gear oil API classification GL-3 SAE 75W-85 or API
classification GL-4 SAE 75W-85

2.5

SEALANTS

M1221102000060

Item

Specified sealant

Transmission control lever assembly and
transfer control lever assembly

3M ATD Part No.8660 or equivalent

ON-VEHICLE SERVICE

MANUAL TRANSMISSION (FR)

22A-3

ON-VEHICLE SERVICE

TRANSMISSION OIL LEVEL CHECK

M1221100600259

AC700330AL

Gasket

Transmission oil

Filler plug hole

Filler plug

AC502641AD

Filler plug

Drain plug

1. Remove the filler plug and gasket.
2. Check that the oil level is up to the lower edge of

the filler plug hole.

3. Check that the oil is not noticeably dirty.
4. Install the filler plug and new gasket, then tighten

them to the specified torque.

Tightening torque: 37

± 11 N⋅m

TRANSMISSION OIL REPLACEMENT

M1221100700342

AC502641AD

Filler plug

Drain plug

AC700330AL

Gasket

Transmission oil

Filler plug hole

Filler plug

1. Remove the filler plug and gasket.
2. Remove the drain plug and drain the oil.
3. Tighten the drain plug to the specified torque.

Tightening torque: 37

± 11 N⋅m

4. Fill with gear oil API classification GL-3 SAE 75W-

85 until the level comes to the lower portion of
filler plug hole.

Quantity:

2.3 L <2WD>
3.4 L <4WD>

5. Install the filler plug and new gasket, then tighten

them to the specified torque.

Tightening torque: 37

± 11 N⋅m

ON-VEHICLE SERVICE

MANUAL TRANSMISSION (FR)

22A-4

TRANSFER OIL LEVEL CHECK

M1221102500117

AC502640AB

Filler plug

Drain plug

AC700330AM

Gasket

Transfer oil

Filler plug hole

Filler plug

1. Remove the filler plug and gasket.
2. Check that the oil level is up to the lower edge of

the filler plug hole.

3. Check that the oil is not noticeably dirty.
4. Install the filler plug and new gasket, then tighten

them to the specified torque.

Tightening torque: 32

± 2 N⋅m

TRANSFER OIL REPLACEMENT

M1221102600147

AC502640AB

Filler plug

Drain plug

AC700330AM

Gasket

Transfer oil

Filler plug hole

Filler plug

1. Remove the filler plug and gasket.
2. Remove the drain plug and gasket, and then drain

the oil.

3. Install the drain plug and new gasket, then tighten

them to the specified torque.

Tightening torque: 32

± 2 N⋅m

4. Fill with gear oil API classification GL-3 SAE 75W-

85 or API classification GL-4 SAE 75W-85 until
the level comes to the lower portion of filler plug
hole.

Quantity: 2.5 L

5. Install the filler plug and new gasket, then tighten

them to the specified torque.

Tightening torque: 32

± 2 N⋅m

4WD DETECTION SWITCH CONTINUITY
CHECK <EASY SELECT 4WD>

M1221102700122

AC503108AB