Mitsubishi L200. Manual — part 261
AK403806
TRANSMISSION
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-29
22.Install the reverse shift fork and the reverse shift
arm to the intermediate plate.
AK403805
23.Install the compression spring into the reverse
shift fork.
AK403804
24.Install the ball into the reverse shift fork.
CAUTION
Install the gear shift fork shaft No.4 carefully in
the specified direction. If the installation direc-
tion is wrong, the roller would be in the shaft
concave and the gearshift fork shaft No.4 would
not be installed.
AK403803
AK403802
25.Install the gear shift fork shaft No.4 into the
intermediate plate and the reverse shift fork.
AK500453AB
26.Install the shaft snap ring into the gear shift fork
shaft No.4.
AK403801
TRANSMISSION
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-30
27.Install the ball into the reverse shift fork.
AK403800
28.Install the roller A to the intermediate plate.
AK500461AB
Gear shift fork shaft No.3
Gear shift fork No.3
29.Install the gear shift fork No.3 assembly on the
transmission hub sleeve No.3 and hold it. Insert
the gear shift fork shaft No.3 into the gear shift
fork No.3 assembly, the intermediate plate and
the reverse shift fork.
AK500267
30.Install the slotted spring pin to the gear shift fork
No.3 assembly.
AK500266
AB
31.Install the snap ring to the gear shift fork shaft
No.3.
AK500265
32.Install the gear shift fork No.1 on the reverse gear.
AK500264
33.Install the roller A to the intermediate plate.
AK500270
34.Install the straight pin to the gear shift fork shaft
No.1.
AK500263
35.Install the gear shift fork shaft No.1 to the
intermediate plate and the gear shift fork No.1.
AK500262
AB
TRANSMISSION
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-31
36.Install the shaft snap ring to the gear shift fork
shaft No.1. Tighten the washer based hexagon
bolt to the specified torque of 19.5
± 3.9 N⋅m.
AK500261
37.Install the roller A to the intermediate plate.
AK500260
38.Install the gear shift fork No.2 on the transmission
hub sleeve No.2.
AK500259
39.Install the gear shift fork shaft No.2 to the
intermediate plate, the gear shift fork No.1 and the
gear shift fork No.2.
AK403792
AB
40.Install the shaft snap ring to the gear shift fork
shaft No.2. Tighten the washer based hexagon
bolt to the specified torque of 19.5
± 3.9 N⋅m.
AK403789
AB
41.Install the ball to the intermediate plate (3 places).
AK403788
AB
42.Install the compression spring to the intermediate
plate (3 places).
AK403786
AB
43.Apply sealant to the threads. Tighten the straight
screw plug with head to the specified torque of
18.5
± 5.5 N⋅m (3 places).
TRANSMISSION
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-32
Special sealant: Mitsubishi genuine sealant
Part No. MD974421 or equivalent
NOTE: The new bolt does not require sealant
application as it is precoated with sealant.
AK500257
44.Install the transmission magnet to the
intermediate plate.
AK500527
AB
45.Completely degrease the FIPG-applied surface
so that water and oil including the old sealant
cannot adhere to the surface coated with the
sealant.
Never touch the degreased surface by hand.
46.Apply a 1.2 mm diameter bead of liquid gasket to
the intermediate plate mounting surface of the
transmission case sub-assembly.
Special sealant: Mitsubishi genuine sealant
Part No. MD974421 or equivalent
AK500560
47.Install the transmission case sub-assembly to the
intermediate plate.
AK403783
48.Install the snap ring to the cylindrical roller
bearing.
AK403782
49.Install the snap ring to the radial ball bearing.
AK600320
MB990938
MB990929
AB
50.Using special tool install the oil seal to the front
bearing retainer.
• Installer adapter (MB990929)
•
AK403775
AB
Installer bar (MB990938)
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