Mitsubishi L200. Manual — part 2

HOW TO USE THIS MANUAL

GENERAL

00-4

EXPLANATION OF MANUAL CONTENTS

AC311238

N

Denotes tightening torque.
For bolts and nuts which do
not have a tightening torque
listed, refer to the "Standard
Parts tightening-torque Table"

Indicates the
group title.

Indicates the
section title.

Indicates the
group number.

Indicates the page number.

Indicates procedures to be performed be-
fore the work in that section is started, and
procedures to be performed after the work
in that section is finished.

Component diagram
A diagram of the component parts is pro-
vided near the front of each section in order
to give the reader a better understanding of
the installed condition of component parts.

Mark denotes nonreusable part.

Repair kit or parts sets are shown.
(Only very frequently used parts are shown.)

Removal steps :
The part designation number corresponds to
the number in the illustration to indicate remov-
al steps.

Disassembly steps :
The part designation number corresponds to
the number in the illustration to indicate disas-
sembly steps.

Installation steps :
Specified in case installation is impossible in
reverse order of removal steps. Omitted if
installation is possible in reverse order of re-
moval steps.

Reassembly steps :
Specified in case installation is impossible in
reverse order of removal steps. Omitted if
reassembly is possible in reverse order of dis-
assembly steps.

Maintenance and servicing procedures

The numbers provided within the diagram indicate the
sequence for maintenance and servicing procedures.

AE

>>A<<

>>B<<

35A-19

AC509265

Classifications of major maintenance / service points

When there are major points relative to maintenance and servicing procedures (such as essential maintenance
and service points, maintenance and service standard values, information regarding the use of special tools, etc.).
These are arranged together as major maintenance and service points and explained in detail.

<<A>> : Indicates that there are essential points for removal or disassembly.
>>A<< : Indicates that there are essential points for installation or reassembly.

Operating procedures,
cautions, etc. on removal,
installation, disassembly and
reassembly are described

The title of the page
(following the page on which
the diagram of component
parts is presented) indicating
the locations of lubrication and
sealing procedures.

Indicates (by symbols) where
lubrication is necessary.

AF

BRAKE CALIPER ASSEMBLY

35A-21

Symbols for lubrication, sealants and adhesives

Symbols are used to show the locations for lubrication
and for application of sealants and adhesives.
These symbols are included in the diagram of compo-
nent parts or on the page following the component
parts page. The symbols do not always have accomp-
anying text to support that symbol.

: Grease
(Multi-purpose grease unless there is a brand
or type specified)
: Sealant or adhesive
: Automatic transmission fluid, brake fluid, power
steering fluid or air conditioning compressor oil
: Engine oil or gear oil
: Adhesive tape or butyl rubber tape

HOW TO USE THIS MANUAL

GENERAL

00-5

HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS

GENERAL

00-6

HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE

POINTS

CONTENTS OF TROUBLESHOOTING

M1001013300794

CAUTION

During diagnosis, a diagnosis code associated
with other system may be set when the ignition
switch is turned on with connector(s) discon-
nected. On completion, confirm all systems for
diagnosis code(s). If diagnosis code(s) are set,
erase them all.

WARNING

Since the radiator fan rotates during CAN
bus line diagnostics, make sure that no one
is servicing the engine compartment before
diagnosing the CAN bus line. Since the CAN
communication stops when diagnosing the
CAN bus line, the ETACS-ECU detects the
time-out of the engine-ECU, and activates
the radiator fan to prevent overheating as
fail-safe.

Troubleshooting of electronic control systems for
which the M.U.T.-III can be used follows the basic
outline described below. Even in systems for which
the M.U.T.-III cannot be used, some of these sys-
tems still follow this outline.

1. STANDARD FLOW OF DIAGNOSIS TROUBLESHOOTING

Troubleshooting sections are based on the diagnostic flow as below. If the diagnostic flow is different from
that given below, or if additional explanation is required, the details of such differences or additions will also
be listed.

HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS

GENERAL

00-7

Diagnosis method

AC501888

Gathering information
from the customer.

Check trouble symptom.

Reoccurs

Does not reoccur

CAN bus diagnosis chart*

CAN bus diagnosis*

Read the diagnosis code.

Read the diagnosis code.

After taking note of the
malfunction code, erase the
diagnosis code memory.

Recheck trouble symptom.

Read the diagnosis codes.

How to treat past
trouble*

Refer to the INSPECTION CHART
FOR DIAGNOSIS CODES
(Refer to applicable group).

How to treat past
trouble*

Refer to the INSPECTION CHART
FOR TROUBLE SYMPTOMS
(Refer to applicable group).

INTERMITTENT MALFUNCTIONS

*

Diagnosis code
displayed.
(Current trouble)*

Diagnosis code
displayed.
(Current trouble)*

No diagnosis
code.

No diagnosis
code.

Diagnosis code
displayed.
(Past trouble)*

Diagnosis code
displayed.
(Past trouble)*

No diagnosis code
or communication
with M.U.T.-III not
possible

Diagnosis code
displayed.

OK

NG

2

1

3

3

3

3

4

4

5

• *

1

: For how to diagnose CAN bus lines, refer to GROUP 54C .

• *

2

: For the CAN bus diagnosis chart, refer to GROUP 54C .

• *

3

: When the M.U.T.-III detects a diagnosis code, its display informs users whether a mechanical problem

currently exists or whether it existed before. The message for the former state identifies it as a "Active"
and the message for the latter identifies it as a "Stored".

• *

4

: For how to treat past trouble, refer to

P.00-15

.

• *

5

: For how to cope with intermittent malfunctions, refer to

P.00-14

.

2. SYSTEM OPERATION AND SYMPTOM
VERIFICATION TESTS

If verification of the symptom(s) is difficult, proce-
dures for checking operation and verifying symptoms
are shown.

3. DIAGNOSIS FUNCTION

Details specific to individual systems are described.

4. DIAGNOSIS CODE CHART

Diagnosis codes and diagnostic items are shown.

5. DIAGNOSIS CODE PROCEDURES

Indicates the inspection procedures corresponding to
each diagnosis code (Refer to How to Use Inspection
Procedures

P.00-9

).

6. TROUBLE SYMPTOM CHART

If there are trouble symptoms even though the
M.U.T.-III does not find any diagnosis codes, Inspec-
tion procedures for each trouble symptom will be
found by means of this chart.