Mitsubishi L200. Manual — part 238
CLUTCH PEDAL
CLUTCH
21A-4
CLUTCH PEDAL
REMOVAL AND INSTALLATION
M1211001601008
Pre-removal Operation
• Lower Panel Assembly Removal (Refer to GROUP 52A −
Instrument Panel Assembly ).
• Drivers side under cover <Except vehicles Single cab>
Removal (Refer to GROUP 52A
− Instrument Panel
Assembly ).
• ETACS-ECU Removal. <LHD>
Post-installation Operation
• ETACS-ECU Installation. <LHD>
• Drivers side under cover <Except vehicles Single cab>
Installation (Refer to GROUP 52A
− Instrument Panel
Assembly ).
• Lower Panel Assembly Installation (Refer to GROUP 52A
− Instrument Panel Assembly ).
• Clutch Pedal Adjustment (Refer to
AC900934
7
1
2
3
13 ± 2 N·m
AB
12 ± 2 N·m
9
6
8
12 ± 2 N·m
10
7
13 ± 2 N·m
13 ± 2 N·m
4
5
<Vehicles with
cruise control>
<Vehicles without
cruise control>
N
Removal steps
1.
Snap pin
2.
Clevis pin
3.
Clutch pedal assembly
4.
Adjusting bolt <Vehicles without
cruise control>
>>
A
<<
5.
Clutch switch <Vehicles with cruise
control>
6.
Return spring
7.
Bushing
8.
Stopper
9.
Pedal stopper
10. Pedal pad
INSTALLATION SERVICE POINT
>>A<< CLUTCH SWITCH <VEHICLES WITH
CRUISE CONTROL> INSTALLATION
AC309757
AC
Clutch pedal
Clutch switch
0.5 – 1.0 mm
Install the clutch switch at the specified dimension
when the clutch pedal is released.
CLUTCH MASTER CYLINDER
CLUTCH
21A-5
INSPECTION
CLUTCH SWITCH CONTINUITY CHECK
M1211001000263
CAUTION
Do not apply grease or lubricant to the switch
and the switch installation section to avoid mal-
function of the switch. In addition, do not use
gloves which have grease on them.
AC807040
Open circuit
Continuity
4.0 ± 1.0 mm
AB
Plunger
Clutch switch
1. Check for continuity between the terminals of the
switch.
Tester
connection
Plunger
condition
Specified
condition
1-2
Released
Continuity (less
than 2
Ω)
Pushed
Open circuit
2. If the continuity is incorrect, replace the clutch
switch.
CLUTCH MASTER CYLINDER
REMOVAL AND INSTALLATION
M1211050100068
Pre-removal Operation
Clutch Fluid Draining
Post-installation Operation
• Clutch Fluid Supplying
• Clutch Bleeding (Refer to
• Clutch Pedal Adjustment (Refer to
AC809413
1
2
3
4
13 ± 2 N·m
AD
15 ± 2 N·m (Except High rider 4WD)
18 ± 2 N·m (High rider 4WD)
Clutch master cylinder removal
steps
•
Lower panel assembly (Refer to
GROUP 52A
− Instrument Panel
Assembly ).
1.
Snap pin
2.
Clevis pin
3.
Clutch master cylinder assembly
4.
Sealer
Clutch master cylinder removal
steps (Continued)
CLUTCH MASTER CYLINDER
CLUTCH
21A-6
DISASSEMBLY AND REASSEMBLY
M1211002100542
CAUTION
Do not disassemble the piston assembly.
AC712190
13 ± 2 N·m
N
1
2
3
4
6
7
5
N
Piston repair kit
Clutch fluid:
Brake fluid DOT3 or DOT4
Grease: Rubber grease
AB
8
1
2
3
3
3
Disassembly steps
1.
Piston stopper ring
>>
A
2.
Pushrod assembly
3.
Piston assembly
4.
Reservoir cap
5.
Spring pin
6.
Reservoir tank
7.
Seal
8.
Master cylinder body
REASSEMBLY SERVICE POINT
AC800214AB
120.4 122.4 mm
>>A<< PUSHROD ASSEMBLY INSTALLATION
Set the length of the pushrod assembly to the dimen-
sion shown to make the adjustment of the clutch
pedal easier.
INSPECTION
M1211002200196
• Check inside the cylinder body for rust and scars.
• Check the piston for rust and scars.
• Check the pipe connection for clogging.
CLUTCH RELEASE CYLINDER
CLUTCH
21A-7
CLUTCH RELEASE CYLINDER
REMOVAL AND INSTALLATION
M1211005500129
Pre-removal Operation
Clutch Fluid Draining
Post-installation Operation
• Clutch Fluid Supplying
• Clutch Bleeding (Refer to
• Clutch Pedal Adjustment (Refer to
AC903922
15 ± 2 N·m
5
3
30 ± 3 N·m
2
11 ± 2 N·m
6
7
8
N
1
N
4
23 ± 2 N·m
35 ± 6 N·m
23 ± 2 N·m
48 ± 6 N·m
15 ± 2 N·m
<Except High rider, 4WD)>
9 10
Release fork
Release cylinder
pushrod
Specified grease:
MITSUBISHI genuine grease
PART No. 0101011 or equivalent
3
4
23 ± 2 N·m
1
2
3
N
N
5
7
8
23 ± 2 N·m
35 ± 6 N·m
15 ± 2 N·m
30 ± 3 N·m
11 ± 2 N·m
48 ± 6 N·m
6
18 ± 2 N·m
<High rider, 4WD>
9
10
AB
Clutch release cylinder assembly
and clutch damper assembly
removal steps
•
Side rubber cover rear (front
wheelhouse left side).
1.
Eye bolt
2.
Gasket
3.
Clutch release cylinder assembly
4.
Clutch pipe
5.
Eye bolt
6.
Gasket
7.
Clutch hose
8.
Clutch damper assembly
9.
Clutch damper bracket
10. Clutch damper
INSPECTION
M1211002000200
• Check the clutch fluid line for fluid leakage.
• Check the clutch hose and pipe for cracks or
clogging.
Clutch release cylinder assembly
and clutch damper assembly
removal steps (Continued)
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст