Mitsubishi L200. Manual — part 269
TRANSFER CASE PLATE
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-61
TRANSFER CASE PLATE
DISASSEMBLY AND REASSEMBLY
M1222009100086
AK500691
3
4
6
AD
Apply gear oil to
all moving parts
before installation.
1
2
5
19 ± 3 N·m
7
Disassembly steps
>>C<<
1.
Seal bolt
2.
Bearing retainer
3.
Transfer input gear
>>
B
<< 4.
Oil seal
5.
Baffle plate
>>
A
<< 6.
Oil seal
7.
Transfer case plate
REASSEMBLY SERVICE POINTS
>>A<< OIL SEAL INSTALLATION
AK500692
socket wrench
AB
1. Apply specified grease to the lip of the oil seal.
Specified lubricant: Mitsubishi Part No.
0101011 or equivalent
2. Use socket wrench to install the oil seal.
>>B<< OIL SEAL INSTALLATION
AKX00216
MB990938
MB990933
AD
1. Apply specified grease to the lip of the oil seal.
Specified lubricant: Mitsubishi Part No.
0101011 or equivalent
2. Use special tools to install the oil seal.
• Installer bar (MB990938)
• Installer adapter (MB990933)
TRANSFER INPUT GEAR
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-62
>>C<< SEAL BOLT INSTALLATION
AK403506
AB
1. Apply the specified sealant to the threads.
Specified sealant: 3M STUD Locking No.
4170 or equivalent
NOTE: The new bolt does not require sealant
application as it is precoated with sealant.
TRANSFER INPUT GEAR
DISASSEMBLY AND REASSEMBLY
M1222009400139
AK800993
Apply gear oil to
all moving parts
before installation.
1
2
3
AB
Disassembly steps
>>B<<
1.
Snap ring
<<A>>
>>A<<
2.
Ball bearing
3.
Transfer input gear
DISASSEMBLY SERVICE POINT
<<A>> BALL BEARING REMOVAL
AK601073
MD998801
AC
COUNTERSHAFT
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-63
Use special tool, Bearing remover (MD998801),
remove the ball bearing.
REASSEMBLY SERVICE POINTS
>>A<< BALL BEARING INSTALLATION
AK703391
MD998812
MD998826
AB
Use special tools to install the ball bearing.
• Installer cap (MD998812)
• Installer adapter (54) (MD998826)
>>B<< SNAP RING INSTALLATION
AK500699
Ball bearing
Standard value
Snap ring
AB
1. Install the thickest snap ring that can be fitted in
the snap ring groove of the transfer input gear.
2. Make sure that the transfer input gear bearing end
play meets the standard value.
Standard value: 0
− 0.06 mm
COUNTERSHAFT
DISASSEMBLY AND REASSEMBLY
M1222007300062
AK500663
Apply gear oil to
all moving parts
before installation.
2
3
4
1
AB
Disassembly steps
<<
A
>>
>>
C
<<
1.
Ball bearing
>>
B
<<
2.
Snap ring
<<
B
>>
>>
A
3.
Roller bearing
4.
Counter shaft gear
Disassembly steps (Continued)
COUNTERSHAFT
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-64
DISASSEMBLY SERVICE POINTS
<<A>> BALL BEARING REMOVAL
AKX00257
MD998801
AC
Use special tool Remover (MD998801) to remove
the ball bearing.
<<B>> ROLLER BEARING REMOVAL
AKX00258
MD998801
MD998368
AC
Use special tools to remove the roller bearing.
• Remover (MD998801)
• Bearing installer (MD998368)
REASSEMBLY SERVICE POINTS
>>A<< ROLLER BEARING INSTALLATION
AKX00259
MD998812
MD998818
AC
1. Use special tools to install the roller bearing.
• Installer cap (MD998812)
• Installer adapter (38) (MD998818)
2. Install the spacer.
>>B<< SNAP RING INSTALLATION
AKX00260
1. Install the thickest snap ring that can be fitted into
the snap ring groove of the counter shaft gear.
2. Make sure that the counter shaft gear roller
bearing end play meets the standard value.
Standard value: 0
− 0.08 mm
>>C<< BALL BEARING INSTALLATION
AKX00261
MD998812
MD998818
AC
Use special tools to install the ball bearing.
• Installer cap (MD998812)
• Installer adapter (38) (MD998818)
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