Mitsubishi L200. Manual — part 528

DOOR

BODY

42-172

POWER WINDOW SAFETY MECHANISM
CHECK

M1429013700149

AC103294

1. Place an approximately 10 mm thick wood board

as shown. Then, close the door window glass by
one-shot up action of the power window switch.

2. Check that the window glass lowers by about 150

mm when it clamps the board. This is called anti-
trap function (safety mechanism). If this does not
happen, carry out troubleshooting (Refer to

P.42-

65

).

NOTE: If the anti-trap function (safety mecha-
nism) is activated consecutively 3 times or more,
carry out the learning procedures of the power
window fully closed position (Refer to

P.42-172

.)

POWER WINDOW INITIALIZED
ADJUSTMENT

M1429004600047

HOW TO MAKE THE POWER WINDOW
SWITCH LEARN THE FULLY CLOSED
POSITION OF THE POWER WINDOW

HOW TO MAKE THE POWER WINDOW SWITCH
LEARN THE FULLY CLOSED POSITION WHEN
THE POWER WINDOW SWITCH IS REMOVED,
OR THE POWER WINDOW REGULATOR ASSEM-
BLY IS REMOVED OR REPLACED
1. If the anti-trap function (safety mechanism) is

activated consecutively 3 times or more, the fully
closed position that the power window switch has
learned will be erased (initialised).

2. Operate the power window switch and fully open

the door window glass.

CAUTION

The anti-trap function does not work until the
power window switch completes learning the
fully closed position (It is because the anti-trap
function is reset).
3. Operate the power window switch and fully close

the door window glass. The power window
activates for 0.7 seconds and stops automatically
when the power window switch is pressed once.
Repeat this operation until the door window glass
fully closes and release the switch once. Then,
hold the power window switch to the fully closed
side again for one second so that the power
window switch completes learning the fully closed
position.
NOTE: If the power window switch is operated to
open the door window glass while the switch is
learning, learning will be cancelled. If this hap-
pens, return to step 2.

HOW TO MAKE THE POWER WINDOW SWITCH
LEARN THE FULLY CLOSED POSITION WHEN
THE POWER WINDOW SWITCH IS REPLACED
WITH A NEW ONE

CAUTION

The anti-trap function does not work until the
power window switch completes learning the
fully closed position (It is because the anti-trap
function is reset).
Operate the power window switch to fully close the
door window glass by one-shot up action so that the
power window switch will complete learning (no ini-
tialisation is required).

CENTRAL DOOR LOCKING SYSTEM
INSPECTION

M1427001100467

Check the system as described below: If the system
does not work, carry out troubleshooting. Refer to

P.42-64

.

• Check that the central door locking system works

by operating the driver's door key cylinder and
the inside lock knob.

NOTE: When the inside lock knob is operated with

the driver's door opened, the driver's door is not
locked.

• Check whether the driver's door is opened when

the driver's door inside handle is pulled with all
the doors locked. Also check whether all the
doors are unlocked simultaneously.

DOOR

BODY

42-173

CHECK OF KEY LOCK PREVENTION
FUNCTION

M1427003300229

Check that the driver's door is not locked when the
driver's door inside lock knob is operated with the
driver's door opened. If it is locked, replace the door
latch assembly. Refer to

P.42-187

<Single cab>,

P.42-189

<Club cab>,

P.42-191

<Double cab>.

SHIFT "P" INTERLINK DOOR UNLOCK
FUNCTION CHECK

M1427003400129

When the selector lever is moved to the P (parking)
position with the ignition switch on, all the doors will
be unlocked.
Carry out troubleshooting if the doors are not
unlocked. Refer to

P.42-64

.

NOTE: The adjustment function allows you to
change the selector "P" position-linked door unlock-
ing's setting from "Inhibit (initial setting)" or "Opera-
tion". Prior to the check, confirm which setting is
activated.

DOOR OUTSIDE HANDLE PLAY CHECK

M1423001600697

AC509559

Section A – A

A

A

B

AB

1. Check that the door outside handle play is within

the standard value range.

Standard value (B):

Front door: 0.1

− 5.9 mm (target value: 2.5

mm)
Rear door: 0.0

− 4.8 mm (target value: 2.1

mm)

2. Check the door outside handle and door latch

assembly, and replace them if they are out of the
standard value.

DOOR INSIDE HANDLE PLAY
ADJUSTMENT

M1423001500786

DOOR INSIDE HANDLE KNOB PLAY
CHECK

AC509560

Section A – A

A

A

B

AB

1. Check that the door inside handle play is within

the standard value range.

Standard value (B): 5.2

− 19.6 mm (target

value: 10.9 mm)

2. If it is outside the standard value range, check the

door inside handle and door latch assembly and
replace them if necessary.

DOOR INSIDE HANDLE LOCK KNOB
STROKE CHECK

1. Remove the door trim assembly. Refer to GROUP

52A, Door Trim <Single cab and Club cab>,
<Double cab>.

AC509561

Section A – A

A

A

B

AB

DOOR

BODY

42-174

2. Check that the stroke of the door inside handle

lock knob is within the standard value range.

Standard value (B):
Front door: 14.5

− 16 mm (target value: 15

mm)
Rear door: 14.5

− 15.5 mm

AC509562 AB

Clip

Door inside handle

Outer cable end

Inside lock

cable

3. If it is outside the standard value range, adjust the

stroke of the inside handle lock knob by using the
outer cable end, which connects the inside handle
lock knob to the inside lock cable.

DOOR

BODY

42-175

DOOR ASSEMBLY

REMOVAL AND INSTALLATION <SINGLE CAB>

M1423002200573

Post-installation Operation
• Door Fit Adjustment (Refer to

P.42-168

).

AC509563

5, 6

1

2

3

4

5

6

7

8

9

AC

22 ± 4 N·m

22 ± 4 N·m

25 ± 7 N·m

25 ± 7 N·m

1.5 ± 0.5 N·m

11 ± 2 N·m

27 ± 5 N·m

27 ± 5 N·m

1

31 ± 4 N·m
<Up to 2010 year
August>

24 ± 4 N·m
<From to 2010
year July>

Damper removal

1. Damper

Door assembly removal steps

•

Front Scuff Plate and Cowl Side Trim
(Refer to GROUP 52A, Interior Trim .)

2. Wiring harness connector connection
3. Door check connecting bolt
4. Door assembly
5. Door upper hinge
6. Door lower hinge

Striker removal steps

>>

A

<< 7. Striker

8. Striker shim

Door switch removal

9. Door switch

INSTALLATION SERVICE POINT

>>A<< STRIKER INSTALLATION

AC006126AB

Striker centre

Striker

Latch centre

Latch

+1.5 mm

-1.5 mm

Align the centre of the striker and latch within

±1.5

mm, and install.