Mitsubishi L200. Manual — part 45
OIL PAN AND OIL PUMP
ENGINE OVERHAUL
11B-54
1. Attach the special tool Crankshaft front oil seal
guide (MD998383) to the crankshaft and apply
engine oil to the outer surface of the tool.
2. Using the special tool Crankshaft front oil seal
installer (MD998382), install the front oil seal into
the front lower case.
>>F<< FLANGE BOLT INSTALLATION
AK404132
1. Insert a Phillips screwdriver into the plug hole to
block the balancer shaft.
2. Install the flange bolt and tighten to the
specification.
3. Remove the screwdriver and install the plug.
>>G<< FRONT UPPER CASE OIL SEAL
INSTALLATION
AK500590AB
Socket wrench
Oil seal
Apply engine oil to the oil seal outer surface and
drive in with a socket wrench.
>>H<< OIL PAN / OIL PAN GASKET
INSTALLATION
Use either an oil pan gasket or a sealant for installing
the oil pan. Install the oil pan in accordance with the
following procedure respectively.
<SEALANT>
AK503041
Bolt
hole
portion
Groove
portion
AB
1. Clean both mating surfaces of oil pan and cylinder
block.
2. Apply a 4 mm wide bead of sealant to the entire
circumference of the oil pan flange.
Specified sealant:
Three bond 1217G or equivalent
3. The oil pan should be installed in 15 minutes after
the application of sealant.
<GASKET>
Clean both mating surfaces of oil pan and cylinder
block.
>>I<< OIL DRAIN PLUG GASKET INSTALLATION
AK300601AB
Drain plug
Oil pan
Gasket
Oil pan
side
Replace the gasket with a new one and install it in
the direction shown in the illustration.
OIL PAN AND OIL PUMP
ENGINE OVERHAUL
11B-55
>>J<< OIL COOLER SWITCH INSTALLATION
AK404160
AB
Tab
Position the tab as shown in the illustration.
>>K<< OIL PRESSURE SWITCH INSTALLATION
AK600888
1 mm
5 mm
AB
CAUTION
Use care not to allow the sealant to plug the oil
passage.
Apply sealant to the threads of the switch.
Specified sealant:
Three bond 1207F or equivalent
>>L<< OIL PRESSURE SWITCH INSTALLATION
AK503746 AB
CAUTION
This area shall be free from oil (antirust oil etc.)
for switch output shall be adversely affected.
AK503747
1 mm
5 mm
AB
CAUTION
Use care not to allow the sealant to plug the oil
passage.
1. Apply sealant to the threads of the switch.
Specified sealant:
Three bond 1207F or equivalent
AK404159
AB
MD998012
2. Using special tool Oil pressure switch socket
wrench (MD998012), tighten the oil pressure
switch to the specified torque.
Tightening torque: 10
± 2 N⋅m
>>M<< OIL FILTER INSTALLATION
AK400405AC
Bracket
side
1. Clean the filter mounting surface of the oil filter
bracket.
2. Apply engine oil to the O-ring of the oil filter.
AK404129AB
General service tool
OIL PAN AND OIL PUMP
ENGINE OVERHAUL
11B-56
3. Using general service tool Oil filter wrench, Install
the oil filter to the bracket and tighten it to the
specified torque.
Tightening torque: 22
± 2 N⋅m
4. If a torque wrench cannot be used use the
following procedure.
(1) Screw in the oil filter until its o-ring contacts
the oil filter bracket.
(2) Tighten the oil filter 3/4 turn.
INSPECTION
M1113008200568
FRONT LOWER CASE
1. The front case parts must be free from damage
and cracks.
2. Install the oil pump rotor or gear into the front case
and make sure that the rotor or gear turns
smoothly with no excessive play in it.
3. The front case and oil pump cover surfaces in
contact with the pump rotor or gear side face must
be free from ridge wear.
BALANCER SHAFT
AK404141AB
Oil hole
1. Check oil holes must be free from clogging.
2. Check journal for size, damage, and contact with
bearing. If defects are evident, replace the
balancer shaft, bearing, or front case assembly.
3. Check the balancer shaft oil clearance. If wear is
excessive, replace the balancer shaft bearing,
balancer shaft or front case assembly.
Standard value
Front:
Right 0.02
− 0.05 mm
Left 0.02
− 0.06 mm
Rear: 0.06
− 0.10 mm
OIL PUMP
AK404139
1. Install the inner and outer rotors in the front case.
2. Check the tip clearance using a thickness gauge.
Standard value: 0.11
− 0.24 mm
AK404138
3. Check the side clearance using a straight edge
and a thickness gauge.
Standard value: 0.04
− 0.10 mm
AK404140
4. Check the body clearance using a thickness
gauge.
Standard value: 0.10
− 0.18 mm
Limit: 0.35 mm
PISTON AND CONNECTING ROD
ENGINE OVERHAUL
11B-57
PISTON AND CONNECTING ROD
REMOVAL AND INSTALLATION
M1113008403840
AK403589
1
2
3
4
5
13
6
7
8
10
11
12
14
27 ± 2 N·m +90˚ to 94˚
Apply engine oil to
all moving parts
before installation.
9
AC
Removal steps
>>
E
<< 1.
Connecting rod cap nut
<<
A
>> >>
E
<< 2.
Connecting rod cap
3.
Connecting rod bearing
<<
B
>> >>
D
<< 4.
Piston and connecting rod assembly
5.
Connecting rod bearing
>>
C
<< 6.
Piston ring No. 1
>>
C
<< 7.
Piston ring No. 2
>>
B
<< 8.
Oil ring
>>
A
<< 9.
Snap ring
>>
A
<< 10. Piston pin
>>
A
<< 11. Piston
>>
A
<< 12. Snap ring
13. Bolt
>>
A
<< 14. Connecting rod
Removal steps (Continued)
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