Mitsubishi L200. Manual — part 338

AKX00151

17

18

19

20

25

26

27

22

23

24

28

29

30

21

35

36

37

32

33

34

38

31

Apply automatic
transmission fluid
to all moving parts
before installation.

6.0 ± 1.0 N·m

AC

Disassembly steps

17. Solenoid support

<<

A

>>

>>

A

<<

18. Low reverse brake solenoid valve

<<

A

>>

>>

A

<<

19. Second brake solenoid valve

<<

A

>>

>>

A

<<

20. Underdrive clutch solenoid valve

<<

A

>>

>>

A

<<

21. Overdrive clutch solenoid valve

<<

A

>>

>>

A

<<

22. Torque converter clutch control

solenoid valve

23. Stopper plate
24. Stopper plug
25. Switching valve
26. Stopper plate
27. Fail-safe valve a sleeve
28. Fail-safe valve A2

29. Fail-safe valve A spring
30. Fail-safe valve A1
31. Stopper plate
32. Fail-safe valve B sleeve
33. Fail-safe valve B
34. Stopper plate
35. Stopper plug
36. Torque converter pressure control

valve

37. Torque converter pressure control

valve spring

38. Upper valve body

VALVE BODY

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-61

Disassembly steps (Continued)

AKX00152

55

56

57

52

53

54

58

60

65

67

62

63

64

61

39

40

41

45

46

47

42

43

44

48

49

50

51

11 ± 1 N·m

11 ± 1 N·m

Apply automatic
transmission fluid
to all moving parts
before installation.

AC

59

66

Disassembly steps

39. Manual valve
40. Roller
41. Low/reverse brake pressure control

valve sleeve

42. Low/reverse brake pressure control

valve

43. Low/reverse brake pressure control

valve spring

44. Roller
45. Second brake pressure control

valve sleeve

46. Second brake pressure control

valve

47. Second brake pressure control

valve spring

48. Roller
49. Underdrive clutch pressure control

valve sleeve

50. Underdrive clutch pressure control

valve

51. Underdrive clutch pressure control

valve spring

52. Roller
53. Overdrive clutch pressure control

valve sleeve

54. Overdrive clutch pressure control

valve

55. Overdrive clutch pressure control

valve spring

56. Stopper plate
57. Regulator valve adjusting screw
58. Regulator valve sleeve
59. Regulator valve spring
60. Regulator valve
61. Roller
62. Damper clutch control valve sleeve
63. Damper clutch control valve
64. Damper clutch control valve spring
65. Cover
66. Cover gasket
67. Lower valve body

VALVE BODY

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-62

DISASSEMBLY SERVICE POINT

<<A>> SOLENOID VALVE REMOVAL
Before removing the solenoid valves, make marks
with white paint, etc., so that the these valves can be
reinstalled in the original positions.

REASSEMBLY SERVICE POINTS

>>A<< SOLENOID VALVE INSTALLATION
1. Apply ATF, vaseline or petroleum jelly to O-ring,

and install it to solenoid valves.

Disassembly steps (Continued)

VALVE BODY

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-63

2. Following the marks made when removing, install

each solenoid valve in its proper position.

>>B<< DOWEL PIN INSTALLATION

AK403430AB

Dowel pin

6 mm

Install the dowel pin at the specified position on the
lower valve body.

>>C<< KNOCK BUSHING INSTALLATION

AK403427

9 mm

AB

Install the knock bushing onto the lower valve body
position shown in the illustration.

>>D<< KNOCK BUSHING INSTALLATION

AK403428

4.5 mm

AB

Install the knock bushing onto the lower valve body
position shown in the illustration.

>>E<< SPRING / STEEL BALL (LINE RELIEF)
INSTALLATION

AK403429AB

Steel ball

Spring

Install the spring 7.0 mm diameter, 17.3 mm length
and the steel ball 6.4 mm diameter onto the lower
valve body position shown in the illustration.

VALVE BODY

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-64

>>F<< SPRING / STEEL BALL (ORIFICE CHECK
BALL) / BALL (ORIFICE CHECK BALL) /
DAMPING VALVE SPRING / SEAL RING /
DAMPING VALVE INSTALLATION

AK403431

Seal ring

Ball (Rubber)

Steel ball

Damping
spring

Spring

Damping
valve

AB

1. Install the spring (4.5 mm diameter, 15.4 mm

length) and the steel ball (6.4 mm diameter) onto
the upper valve body position shown in the
illustration.

2. Install the ball (rubber) (6.4 mm diameter) onto the

upper valve body position shown in the
illustration.

3. After installing the seal ring onto the damping

valve, install together with the damping valve
spring (7.7 mm diameter, 35.8 mm length) onto
the upper valve body position shown in the
illustration.

>>G<< CONTROL SHAFT INSTALLATION

AK403393

Manual valve

AB

Control shaft

Pin

Insert the control shaft into the valve body, putting
the pin of the control shaft into the groove of the
manual valve.