Mitsubishi L200. Manual — part 246
AK602734
19.5 ± 3.9 N·m
24
25
27
19.5 ± 3.9 N·m
28
30
31
32
33
34
36
35
39
38
42
43
18.5 ± 5.5 N·m
18.5 ± 5.5 N·m
23
26
20
22
21
21
22
20
40
41
37
29
AC
44
Disassembly steps
20. Straight screw plug with head
21. Compression spring
22. Ball
23. Shaft snap ring
24. Gear shift fork shaft No.2
25. Gear shift fork No.2
26. Roller A
27. Shaft snap ring
28. Gear shift fork shaft No.1
29. Straight pin
30. Roller A
31. Gear shift fork No.1
32. Shaft snap ring
33. Slotted spring pin
34. Gear shift fork shaft No.3
35. Gear shift fork No.3
36. Roller A
37. Ball
38. Shaft snap ring
39. Gear shift fork shaft No.4
40. Ball
41. Compression spring
42. E-ring
43. Reverse shift arm
44. Reverse shift fork
TRANSMISSION
MANUAL TRANSMISSION OVERHAUL <R5MB1>
22B-9
Disassembly steps (Continued)
AK701069
48
AB
49
50
51
53
55
54
56
52
57
58
61
62
63
64
66
65
Apply gear oil to
all moving parts
before installation.
45
47
46
45
59
67
18 ± 5 N·m
68
60
18 ± 5 N·m
Disassembly steps
45. Shaft snap ring
46. Rotor
47. Ball
48. Shaft snap ring
49. Transmission hub sleeve No.3
50. Gear spline piece No.5
51. Synchronizer outer race No.3
52. Counter shaft gear No.5
53. Shaft snap ring
54. Synchromesh shifting key spring
No.3
55. Synchromesh shifting key spring
No.3
56. Synchromesh shifting key No.3
57. Needle roller bearing
58. 5th gear thrust washer
59. Straight pin
60. Rear bearing output shaft retainer
61. Shaft snap ring
62. Reverse idler gear
63. Cylindrical roller bearing
64. Counter shaft sub-assembly
65. Input shaft sub-assembly
66. Output shaft sub-assembly
67. Reverse shift arm bracket
68. Intermediate plate
TRANSMISSION
MANUAL TRANSMISSION OVERHAUL <R5MB1>
22B-10
Disassembly steps (Continued)
TRANSMISSION
MANUAL TRANSMISSION OVERHAUL <R5MB1>
22B-11
DISASSEMBLY SERVICE POINTS
AK704967
AC
Back-up lamp switch
assembly
Shift position switch
assembly
<R5MB1-J-NC>
AK704968
AD
Back-up lamp switch
assembly
<R5MB1-J-ND1>
1. Remove the back-up lamp switch assembly and
shift position switch assembly <R5MB1-J-NC>.
AK403768
2. Remove the clutch housing.
AK500816
3. Remove the vehicle speed sensor.
AK604895
Wiring harness
clamp bracket
Wiring
harness
clamp
bracket
AB
4. Remove the extension housing sub-assembly and
wiring harness clamp bracket.
AK403777
5. Remove the oil receiver pipe.
AK604896
AB
6. Remove the straight screw plug with head.
AK604897AB
7. Remove the slotted spring pin.
AK403781
TRANSMISSION
MANUAL TRANSMISSION OVERHAUL <R5MB1>
22B-12
8. Remove the reverse restrict pin assembly.
AK403774
9. Remove the front bearing retainer.
AK403775
AC
10.Remove the oil seal.
AK403782
11.Remove the shaft snap ring.
AK403783
12.Remove the shaft snap ring.
AK403784
13.Remove the transmission case sub-assembly.
AK500257
14.Remove the transmission magnet.
AK403786
AB
15.Remove the straight screw plug with head (3
places).
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