Mitsubishi Lancer (4A9 engine). Manual — part 36

AC700096

7

8

6

11

9

10

23 ± 6 N·m

AC

66 ± 7 N·m

13 ± 2 N·m

100 ± 5 N·m

66 ± 7 N·m

9.0 ± 2.0 N·m

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-58

Removal steps

6.

A/C compressor and clutch
assembly connector

<<

B

>>

7.

A/C compressor and clutch
assembly

8.

Control wiring harness connection

<<

C

>>

•

Transmission assembly (Refer to
GROUP 22A

− Transmission

Assembly ) <M/T>

<<

C

>>

•

Transmission assembly (Refer to
GROUP 23C

− Transmission

Assembly ) <A/T>

•

Exhaust manifold (Refer to GROUP
15

− Exhaust manifold ).

9.

Earth combination

<<

D

>>

>>

B

<<

10. Engine mounting bracket

<<

E

>>

>>

A

<<

11. Engine assembly

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-59

REMOVAL SERVICE POINTS

<<A>> FUEL HIGH-PRESSURE HOSE DISCON-
NECTION

AC403077AB

Fuel high-pressure
hose

Stopper

1. Remove the stopper.

AC403078 AB

Fuel high-pressure
hose

Retainer

2. Raise the retainer, and pull out the fuel high-

pressure hose.
NOTE: If the retainer comes off, install it securely
after pulling out the fuel high-pressure hose.

<<B>> A/C COMPRESSOR AND CLUTCH
ASSEMBLY REMOVAL
1. With the hose installed, remove the A/C

compressor and clutch assembly from the
bracket.

2. Secure the removed A/C compressor and clutch

assembly with cord or rope at a position where
they will not interfere with the removal of the
engine assembly.

<<C>> TRANSMISSION ASSEMBLY REMOVAL

AC609445

AC

1. Install the headlamp support panel upper bolt to

the position as shown in the figure.

2. Remove the transmission assembly (Refer to

GROUP 22A

− Transmission Assembly ) <M/T>

or (Refer to GROUP 23C

− Transmission

Assembly ) <A/T>.

<<D>> ENGINE MOUNTING BRACKET REMOVAL

CAUTION

When supporting the engine assembly with a
garage jack, be careful not to deform the engine
oil pan.
1. Place a garage jack against the engine oil pan

with a piece of wood in between to support the
engine assembly.

AC700024AB

MB991454

MB991928

MB991527

AC700023AB

MB991454

MB991895

MB991527

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-60

2. Remove special tools engine hanger (MB991928

or MB991895) and engine hanger plate
(MB992201) which was installed for supporting
the engine assembly when the transmission
assembly was removed.

3. Operate a garage jack so that the engine weight is

not applied to the engine mounting insulator, and
remove the engine mounting bracket.

<<E>> ENGINE ASSEMBLY REMOVAL

AC700124

AB

MB991454

MB991527

1. Install the chain of special tool engine hanger

balancer (MB991454) and special tool engine
hanger (MB991527), and set the chain block.

2. After checking that all cables, hoses and wiring

harness connectors and so on are disconnected
from the engine, lift the engine assembly slowly
with the chain block to remove the engine
assembly upward from the engine compartment.

INSTALLATION SERVICE POINTS

>>A<< ENGINE ASSEMBLY INSTALLATION

AC700124

AB

MB991454

MB991527

Install the engine assembly, being careful not to
pinch the cables, hoses, or wiring harness connec-
tors.

>>B<< ENGINE MOUNTING BRACKET
INSTALLATION

CAUTION

When supporting the engine assembly with a
garage jack, be careful not to deform the engine
oil pan.
1. Place a garage jack against the engine oil pan

with a piece of wood in between, and install the
engine mounting bracket while adjusting the
position of the engine.

AC700024AB

MB991454

MB991928

MB991527

AC700023AB

MB991454

MB991895

MB991527

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-61

2. Install special tool engine hanger (MB991928 or

MB991895) which is used during installation of
transmission assembly to hold the engine
assembly (Refer to GROUP 22A

− Transmission

Assembly ) <M/T> or (Refer to GROUP 23C

−

Transmission Assembly ) <A/T>.

>>C<< FUEL HIGH-PRESSURE HOSE
CONNECTION

AC403077AB

Fuel high-pressure
hose

Stopper

CAUTION

After connecting the fuel high-pressure hose,
slightly pull it in the pull-out direction to check
that it is installed firmly. In addition, check that
there is approximately 1 mm play. After the
check, install the stopper securely.