Mitsubishi Lancer (4A9 engine). Manual — part 33
ACA00783AB
Cylinder head gasket
Cylinder
block
ACA00940
2 mm or
3 mm
Cylinder head gasket
Cylinder block
AB
CYLINDER HEAD GASKET
ENGINE MECHANICAL <4A9>
11A-46
2. Apply the sealant to the top surface of the cylinder
block as shown.
Specified sealant: ThreBond 1217G or equiv-
alent
3. Install the cylinder head gasket to the cylinder
block.
NOTE:
.
•
Install the cylinder head gasket immediately
after the application of sealant.
•
When the cylinder head gasket is installed to
the cylinder block, check that the sealant is
securely applied to the bead line of the cylin-
der head gasket.
4. Apply the sealant to the top surface of the cylinder
head gasket as shown.
Specified sealant: ThreeBond 1217G or
equivalent
CAUTION
After the installation, until a sufficient period of
time (one hour or more) elapses, do not apply the
engine oil or water to the sealant application area
or start the engine.
5. Install the cylinder head assembly.
NOTE: Install the cylinder head assembly immedi-
ately after the application of sealant.
>>B<< CYLINDER HEAD BOLT INSTALLATION
AK401051
15 mm
29 mm
40 mm
A
B
AB
1. Inspect all reused cylinder head bolts according to
the following procedure.
(1) Measure the outside diameter shown in the
illustration (arrow "A").
(2) Measure the smaller outside diameter shown
in the illustration (arrow "B").
(3) When the difference between the outside
diameters (arrow "A" and "B") exceeds the
standard value, replace the cylinder head bolt.
Standard value: 0
− 0.15 mm
2. Install the cylinder head bolts and washers onto
the cylinder head.
AK305406AB
Timing chain side
6
3
4
7
8
9
2
1
5
10
3. Tighten the cylinder head bolts to the specified
torque in the order shown in the figure in two or
three steps.
Tightening torque: 25
± 1 N⋅m
CYLINDER HEAD GASKET
ENGINE MECHANICAL <4A9>
11A-47
CAUTION
• When the tightening angle is smaller than the
specified tightening angle, the appropriate
tightening capacity cannot be secured.
•
AK304945
Paint mark
Paint mark
AB
180
˚
to 184
˚
When the tightening angle is larger than the
specified tightening angle, remove the bolt to
start from the beginning again according to
the procedure.
4. Put a paint mark on the cylinder head bolt head
and cylinder head, tighten to 180
° to184° in the
order shown in the figure, and check that the paint
mark on the cylinder head bolt head aligns with
the paint mark on the cylinder head.
>>C<< CAMSHAFT BEARING CAP/FRONT
CAMSHAFT BEARING CAP INSTALLATION
AC205417
E 4
AB
Bearing cap No.
Identification of
inlet side and
exhaust side
Engine front
Front mark
1. The No.2 to No.5 bearing caps are equally
shaped for both the inlet and exhaust camshafts.
Be sure to correctly install them by referring to the
identification marks.
Identification mark (stamped on the front
and No.2 to No.5 bearing caps)
I: Inlet
E: Exhaust
AC403719
AE
3
8
7
2
8
7
1
5
6
5
6
3
4
4
3
1
2
2
1
Engine front
Front camshaft
bearing cap
Camshaft bearing cap
Camshaft bearing cap
2. Tighten each camshaft bearing cap mounting
bolts to the specified torque in the order shown,
and then tighten the front camshaft bearing cap
mounting bolts as well.
Tightening torque:
11
± 1 N⋅m (Camshaft bearing cap mounting
bolts)
20
± 1 N⋅m (Front camshaft bearing cap mount-
ing bolts)
AC700024AB
MB991454
MB991928
MB991527
AC700023AB
MB991454
MB991895
MB991527
CYLINDER HEAD GASKET
ENGINE MECHANICAL <4A9>
11A-48
3. Install special tool engine hanger (MB991928 or
MB991895) which was installed for supporting the
engine and transmission assembly when the
valve timing chain was removed (Refer to ).
4. Remove the garage jack which supports the
engine and transmission assembly.
5. Remove the engine oil pan installed temporarily.
>>D<< RADIATOR UPPER HOSE/HOSE CLIP
INSTALLATION
CAUTION
Never reuse the hose clip whose claw is broken
off to prevent the rusting.
1. Make mating mark on a new hose clip in the same
position as the remove one.
AC606082
Protrusion
Pipe, fitting, or etc.
AU
Mating marks
2. Insert the radiator hose until the protrusion of the
pipe.
3. Align the mating marks on the radiator hose and
hose clip.
4. Remove the hose clip claw and shorten the hose
clip, then install the radiator hose.
>>E<< FUEL HIGH-PRESSURE HOSE
CONNECTION
AC403077AB
Fuel high-pressure
hose
Stopper
CAUTION
After connecting the fuel high-pressure hose,
slightly pull it in the pull-out direction to check
that it is installed firmly. In addition, check that
there is approximately 1 mm play. After the
check, install the stopper securely.
TIMING CHAIN
ENGINE MECHANICAL <4A9>
11A-49
TIMING CHAIN
REMOVAL AND INSTALLATION
M1112007201725
Pre-removal operation
• Engine Room Under Cover Front B and Engine Room
Side Cover (RH) Removal (Refer to GROUP 51
− Under
Cover ).
• Engine Coolant Draining (Refer to GROUP 14 − On-vehi-
cle Service, Engine Coolant Replacement ).
• Engine Oil Draining (Refer to GROUP 12 − On-vehicle
Service, Engine Oil Replacement ).
• Cylinder Head Cover Assembly Removal (Refer to ).
• Crankshaft Damper Pulley Removal (Refer to ).
• Engine Oil Pan Removal (Refer to ).
• Water Pump Pulley Removal (Refer to GROUP 14 −
Water Pump ).
Post-installation operation
• Water Pump Pulley Installation (Refer to GROUP 14 −
Water Pump ).
• Engine Oil Pan Installation (Refer to ).
• Crankshaft Damper Pulley Installation (Refer to ).
• Cylinder Head Cover Assembly Installation (Refer to ).
• Drive Belt Tension Check and Adjustment (Refer to ).
• Engine Oil Refilling (Refer to GROUP 12 − On-vehicle
Service, Engine Oil Replacement ).
• Engine Coolant Refilling (Refer to GROUP 14 − On-vehi-
cle Service, Engine Coolant Replacement ).
• Engine Room Under Cover Front B and Engine Room
Side Cover (RH) Installation (Refer to GROUP 51
− Under
Cover ).
ACA00817AB
12
4
2
3
9
10
11
11 ± 3 N·m
38 ± 5 N·m
N
5
N
7
N
9.0 ± 2.0 N·m
6
1
8
9.5 ± 2.5 N·m
23 ± 6 N·m
42 ± 16 N·m
9.5 ± 2.5 N·m
9.5 ± 2.5 N·m
42 ± 16 N·m
9.5 ± 2.5 N·m
9.5 ± 2.5 N·m
9.5 ± 2.5 N·m
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