Mitsubishi Lancer Evolution 7. Manual — part 162
ENGINE OVERHAUL -
Timing Belt
11B-25
(4) Measure the depression amount when the rod is
pressed with a force of 98 to 196 N. If not at the
standard value, replace the auto tensioner.
Standard value: 1 mm or less
Depression
amount
98 - 196 N
ENGINE OVERHAUL -
Fuel System
11B-26
FUEL SYSTEM
REMOVAL AND INSTALLATION
1
11 ± 1 N•m
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
11 ± 1 N•m
20 ± 2 N•m
19 ± 3 N•m
9 ± 1 N•m
8.8 ± 2.0 N•m
9 ± 1 N•m
9 ± 1 N•m
9 ± 1 N•m
Removal steps
1. Throttle body assembly
"
CA 2. Throttle body gasket
3. EGR valve
4. EGR gasket
5. Fuel hose
"
BA 6. Fuel pressure regulator
7. O-ring
8. Delivery pipe and injector
9. Insulator
10. Fuel return pipe
11. Insulator
"
AA 12. Injector
13. O-ring
14. Grommet
15. Delivery pipe
16. Vacuum hose
17. Vacuum hose
18. Vacuum hose
19. Solenoid valve assembly
20. Solenoid valve assembly
21. Vacuum hose and pipe
22. Solenoid valve assembly
23. Vacuum tank bracket
24. Vacuum tank
25. Vacuum tank hose assembly
ENGINE OVERHAUL -
Fuel System
11B-27
INSTALLATION SERVICE POINTS
"
AA INJECTOR INSTALLATION
1. Apply a small amount of new engine oil on the O-ring.
2. While rotating the injector to the left and right, insert the
O-ring into the delivery pipe while taking care not to
damage it.
Caution
Make sure that the engine oil does not enter the
delivery pipe.
3. Confirm that the injector rotates smoothly. If it does not
rotate smoothly, the O-ring may be biting in. Remove
the injector, check the O-ring for damage, and then insert
it into the delivery pipe. Check the rotation again.
"
BA FUEL PRESSURE REGULATOR INSTALLATION
1. Apply a small amount of new engine oil on the O-ring.
2. While rotating the fuel pressure regulator to the left and
right, insert the O-ring into the delivery pipe while taking
care not to damage it.
Caution
Make sure that the engine oil does not enter the
delivery pipe.
3. Confirm that the fuel pressure regulator rotates smoothly.
If it does not rotate smoothly, the O-ring may be biting
in. Remove the fuel pressure regulator, check the O-ring
for damage, and then insert it into the delivery pipe. Check
the rotation again.
"
CA THROTTLE BODY GASKET INSTALLATION
Assembly so that the protrusion on the throttle body gasket
is at the position shown in the illustration.
Protrusion
ENGINE OVERHAUL -
Secondary Air System and Intake Manifold
11B-28
SECONDARY AIR SYSTEM AND INTAKE MANIFOLD
REMOVAL AND INSTALLATION
1
11 ± 1 N•m
2
3
4
5
6
7
8
9
10
11
12
13
11 ± 1 N•m
24 ± 3 N•m
14 ± 1 N•m
31 ± 3 N•m
5 ± 1 N•m
20 ± 2 N•m
22 ± 4 N•m
36 ± 6 N•m
23 ± 4 N•m
14 ± 1 N•m
36 ± 6 N•m
36 ± 6 N•m
22 ± 4 N•m
49 ± 5 N•m
Removal steps
1. Exhaust manifold heat protector
2. Vacuum hose and pipe
"
DA 3. Air pipe assembly
4. Air control valve gasket
5. Air control valve assembly
6. Engine hanger
"
CA 7. Air control valve bracket
"
BA 8. Manifold differential pressure (MDP)
sensor
9. O-ring
"
AA 10. Intake manifold stay
11. Alternator brace stay
12. Intake manifold
13. Intake manifold gasket
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