Mitsubishi Lancer Evolution 7. Manual — part 55
WELDED PANEL REPLACEMENT -
Fender Shield
C-5
C
D
B
C
B
E
D
(With the upper frame extension outer removed)
WELDED PANEL REPLACEMENT -
Fender Shield
C-6
G
H
I
F
E
G
H
17 points, left side only
4 points,
left side only
<RHD(Right side)>
<RHD>
<LHD>
H
5 points,
left side only
WELDED PANEL REPLACEMENT -
Front Pillar
C-7
FRONT PILLAR
Symbol
Operation description
Spot welding
MIG plug welding (
J
: indicates two panels to be
welded
Y
: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
2point
passenger’s
side
B
C
B
C
180 ± 20 mm
60 ± 10 mm
A
A
D
D
REPAIR WELDS
Foam acoustic material
(With the upper frame extension outer removed)
RS-II
Caution
Do not use heat at areas using foam material as the foam material may burn.
WELDED PANEL REPLACEMENT -
Front Pillar
C-8
NOTE ON REPAIR WORK
REMOVAL
As the front pillar reinforcement lower and side sill outer
reinforcement front are welded at the side sill, cut the side
outer panel at the position shown in the illustration where
the weld points of the reinforcement can be seen, remove,
and then remove the weld points of the front pillar
reinforcement lower.
INSTALLATION
1. To ensure the strength of the cut area of the front pillar,
cut the front pillar inner 100 mm above the cut area,
and the side outer panel 50 mm above the cut area as
shown in the illustration.
Cut the new center pillar at the same positions.
2. Attach the front pillar inner upper assembly of the new
front pillar to the body.
3.
When installing a new front pillar outer, install a front
pillar silencer protector filling up the gap with butyl
tape<RS-II> and then apply body sealant and
structural adhesive on the area shown in the illustration.
: Body sealant
: Adhesive
Adhesive
Type
BRAND
Epoxyayresin
adhesive
3M DP-460, 3M DP-420 or
equivalent
<The following service procedures are only applied
to RS-II.>
4.
After attaching the front pillar outer, seal the holes
and flanges with bolts and plate tape, fill the foam
material through the holes as shown in the illustration.
Foam material
Type
Brand Used
Foam acoustic
material
Two - part
ex-
panded urethane
3M ULTRAPRO
Panel foam - Yellow
5. About two hours after filling the foam material, remove the
bolts and plate tape, and solder the sealed holes until a
clip, etc. can be inserted completely.
Weld points
Side sill outer reinforcement
front
Front pillar
reinforce-
ment lower
50 mm
100 mm
Side outer panel
Front pillar
inner upper
Front pillar
silencer protector
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