Mitsubishi Lancer Evolution 7. Manual — part 48
BODY CONSTRUCTION -
Body Construction Characteristics
A
11
4
13
B
13
15
17
A-19
Rear Floor Sidemember Reinforcement
1
2
3
4
5
6
7
8
10
9
12
13
14
1
4
A
B
11
15
16
17
18
19
20
21
22
2
22
20
21
11
13
15
16
17
1. Trailing arm outer bracket
2. Rear floor sidemember support
3. Trailing arm inner bracket
4. Rear floor sidemember
5. Rear floor crossmember extension
6. Differential mount bulkhead
7. Differential mount reinforcement
8. Pipe
9. Square head bolt
10. Retainer
11. Rear suspension bracket
12. Muffler hanger center
13. Rear floor sidemember reinforcement front
14. Muffler hanger rear
15. Rear floor sidemember reinforcement rear
16. Bumper stay reinforcement (RS)
17. Rear floor sidemember extension
18. Rear floor sidemember reinforcement
19. Upper link bracket
20. Toe-control link side reinforcement
21. Toe-control link bracket
22. Rear floor side sill
BODY CONSTRUCTION -
Body Construction Characteristics
A-20
DOOR
The front and back of the side door beam has been made large to cope with the force from the front
and sides during collision.
Front door
1
2
3
4
5
6
7
8
9
10
11
12
13
14 15
16
17
18
19
Rear door
1. Front door hinge panel
2. Front door hinge reinforcement upper
3. Front door side door beam
4. Front door outer panel
5. Front door outside handle reinforcement
6. Front door beltline reinforcement outer
7. Front door window sash
8. Front door beltline reinforcement inner
9. Front door latch reinforcement
10. Front door inner panel
11. Rear door hinge panel
12. Rear door side door beam upper
13. Rear door outer panel
14. Rear door beltline reinforcement outer
15. Rear door beltline bracket
16. Rear door window sash
17. Rear door beltline reinforcement inner
18. Rear door latch reinforcement
19. Rear door inner panel
BODY CONSTRUCTION -
Silencer Application Locations
A-21
SILENCER APPLICATION LOCATIONS
Silencers (MD-12 and melting sheets) are attached to the top of the floor to reduce vibration and insulate
against the heat from exhaust gas.
NOTE
MD-12 is a high performance sheet composed of asphalt applied with mica and thermosetting resin for
improving anti-vibration performance.
: 1.6 mm thick melting sheet
: 3.2 mm thick melting sheet (Place two 1.6 mm melting sheets one on top of another.)
: 4.0 mm thick MD-12 (Place three 1.6 mm melting sheets one on top of another.)
<RS>
<RS-II>
NOTE
The number in the parentheses indicates the number of melting sheet
used for repair.
BODY CONSTRUCTION -
Locations Using Urethane Foam and Foam Material
A-22
LOCATIONS USING URETHANE FOAM AND FOAM MATERIAL
1. Urethane foam is inserted into the center pillar to prevent the penetration of noise.
2. By filling the top of the front pillar, bottom of the front pillar, center pillar, side roof rail, rear pillar
and inside the wheel house arch with foam acoustic material, penetration of noise is prevented.
Precautions on performing work involving sheet metal at locations using foam material
As foam may burn when heated, observe the following precautions.
1. Do not perform heating work using gas burners at locations using foam material.
2. When cutting locations using foam material, use tools (air saw, etc.) which do not generate
heat.
3. If leftover foam material is present at the area to be cut (body side), remove the foam around
the area to be welded before proceeding with welding.
A
B
C
A
B
C
Front pillar
inner lower
Foam
acoustic
material
Quarter
inner panel
Roof panel
Side roof rail inner
Rear wheel
house inner
panel
Front pillar
reinforcement
lower
Side
outer panel
Front pillar
reinforcement
upper
Side outer
panel
Side
outer panel
Foam acoustic
material
Foam
acoustic
material
<RS-II>
<RS-II>
<RS-II>
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