Mitsubishi Lancer Evolution 7. Manual — part 331
STEERING - Power Steering Gear Box and Linkage
37A-19
DISASSEMBLY AND REASSEMBLY
31
30
28
11
10
8
9
7
5
6
29
26
18
33
22
20
Flare nut
21
23
36
32
17
16
15 14
13
12
3
19
Steering gear seal set
Repair kit grease
35
23
21
19
8
11 35
17
32
31
29 28
11 8
3
4
4
27
25
22 ± 4 N·m
25 ± 4 N·m
59 ± 10 N·m
88 ± 10 N·m
52 ± 2 N·m
13 ± 3 N·m
1
2
4
23 ± 2 N·m → -30_
59 ± 10 N·m
34
24
4
<L.H. drive vehicles>
Disassembly steps
"
OA 1. Gear mounting rubber cushion
2. Gear housing mounting bushing
3. Feed pipe
4. O
-ring
"
NA 5. Lock nut
"
NA 6. Tie rod end
7. Clip
"
MA 8. Band
9. Bellows
"
LA 10. Tie rod
"
LA 11. Tab washer
"
KA D Total pinion rotating torque adjustment
"
JA 12. Lock nut
A
A" "JA 13. Rack support cover
14. Support spring
15. Rack support
"
IA 16. End plug
17. Lock nut
18. Valve housing assembly
A
B" "HA 19. Lower oil seal
A
B"
20. Pinion and valve assembly
A
C" "GA 21. Seal ring
A
D" "FA 22. Upper bearing
A
D" "FA 23. Upper oil seal
24. Valve housing
A
E" "EA 25. Circlip
A
F"
26. Rack stopper
A
F" "DA 27. Rack bushing
A
F" "DA 28. Oil seal
A
F"
29. O-ring
A
F" "CA 30. Rack assembly
A
C"
31. Seal ring
32. O
-ring
A
G" "BA 33. Lower bearing
A
H" "BA 34. Needle bearing
A
I" "AA 35. Oil seal
36. Gear housing
STEERING - Power Steering Gear Box and Linkage
37A-20
18
24
23
22
21
20
34
36
33
17
16
15
14
13
12
3
19
35
23
21
19
8
11 35
17 31
32 29 28
11 8
3
4
4
31
32
27
29
28
26 25
11
10
8
9
7 5
6
30
4
22 ± 4 N·m
25 ± 4 N·m
59 ± 10 N·m
59 ± 10 N·m
88 ± 10 N·m
52 ± 2 N·m
23 ± 2 N·m → –30_
13 ± 3 N·m
1
2
4
Flare nut
Steering gear seal set
Repair kit grease
3
4
<R.H. drive vehicles>
Disassembly steps
"
OA 1. Gear mounting rubber cushion
2. Gear housing mounting bushing
3. Feed pipe
4. O
-ring
"
NA 5. Lock nut
"
NA 6. Tie rod end
7. Clip
"
MA 8. Band
9. Bellows
"
LA 10. Tie rod
"
LA 11. Tab washer
"
KA D Total pinion rotating torque adjustment
"
JA 12. Lock nut
A
A" "JA 13. Rack support cover
14. Support spring
15. Rack support
"
IA 16. End plug
17. Lock nut
18. Valve housing assembly
A
B" "HA 19. Lower oil seal
A
B"
20. Pinion and valve assembly
A
C" "GA 21. Seal ring
A
D" "FA 22. Upper bearing
A
D" "FA 23. Upper oil seal
24. Valve housing
A
E" "EA 25. Circlip
A
F"
26. Rack stopper
A
F" "DA 27. Rack bushing
A
F" "DA 28. Oil seal
A
F"
29. O-ring
A
F" "CA 30. Rack assembly
A
C"
31. Seal ring
32. O
-ring
A
G" "BA 33. Lower bearing
A
H" "BA 34. Needle bearing
A
I" "AA 35. Oil seal
36. Gear housing
STEERING - Power Steering Gear Box and Linkage
37A-21
Lubrication and Sealing Points
Fluid:
Automatic transmission
fluid DEXRON II
Fluid:
Automatic transmission
fluid DEXRON II
Fluid:
Automatic transmission
fluid DEXRON II
Fluid:
Automatic transmission
fluid DEXRON II
Grease: Repair kit grease
Sealant: 3M ATD part No. 8661,
8663 or equivalent
Fluid:
Automatic transmission
fluid DEXRON II
Grease: Repair kit grease
Fluid:
Automatic transmission
fluid DEXRON II
Grease: Silicone grease
STEERING - Power Steering Gear Box and Linkage
37A-22
DISASSEMBLY SERVICE POINTS
A
A" RACK SUPPORT COVER REMOVAL
A
B" LOWER OIL SEAL/PINION AND VALVE
ASSEMBLY REMOVAL
With a plastic hammer, lightly tap the pinion and valve
assembly in its spline to remove the lower oil seal and pinion
and valve assembly from the valve housing.
A
C" SEAL RING REMOVAL
Cut the seal ring to remove from the pinion and valve assembly.
Caution
When cutting the seal ring, be careful not to damage
the pinion and valve assembly.
A
D" UPPER BEARING/UPPER OIL SEAL REMOVAL
Using a socket, pull out the upper oil seal and bearing from
the valve housing.
A
E" CIRCLIP REMOVAL
1. Turn the rack stopper clockwise until the circlip end comes
out of the slot in the rack housing.
2. Turn the rack stopper anticlockwise to remove the circlip.
Caution
Do not turn the rack stopper anticlockwise first.
Otherwise, the circlip will get caught in the slot in
the housing, which makes the rack stopper unable
to turn.
MB991204
Socket
Circlip
Rack stopper
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