Mitsubishi Lancer Evolution 7. Manual — part 266
MANUAL TRANSMISSION OVERHAUL -
Output Shaft
22B-29
OUTPUT SHAFT
DISASSEMBLY AND REASSEMBLY
32
Apply gear oil on
all sliding sections
before installing.
36
23
30
33
35
26
29
34
28
25
24
31
16
13
10
7
11
8
9
6
5
3
4
1
4
2
21
22
17
27
12
13
15
14
20
19 18
Disassembly steps
"
PA 1. Snap ring
A
A" "OA 2. Taper roller bearing
A
B" "NA 3. Reverse gear sleeve
"
NA 4. Needle roller bearing
"
NA 5. Reverse gear
6. Synchronizer ring
"
LA 7. Synchronizer spring
"
FA 8. Synchronizer sleeve
A
C" "MA 9. 5th-reverse speed synchronizer hub
10. Synchronizer ring
"
LA 11. Synchronizer spring
12. 5th speed gear
13. Needle roller bearing
"
KA 14. 5th speed gear sleeve
"
JA 15. 4th speed gear
"
IA 16. Snap ring
A
D" "HA 17. 3rd speed gear
18. 2nd speed gear
19. Needle roller bearing
A
E" "GA 20. 2nd speed gear sleeve
21. Inner synchronizer ring
22. Synchronizer cone
23. Outer synchronizer ring
"
DA 24. Synchronizer spring
"
FA 25. Synchronizer sleeve
"
EA 26. 1st-2nd speed synchronizer hub
27. Outer synchronizer ring
"
DA 28. Synchronizer spring
29. Inner synchronizer ring
30. Synchronizer cone
31. 1st speed gear
32. Needle roller bearing
A
F" "CA 33. 1st speed gear sleeve
A
G" "BA 34. Taper roller bearing
"
AA 35. Oil seal
36. Output shaft
MANUAL TRANSMISSION OVERHAUL -
Output Shaft
22B-30
DISASSEMBLY SERVICE POINTS
A
A" TAPER ROLLER BEARING REMOVAL
Using the special tool, remove the taper roller bearing from
the output shaft.
A
B" REVERSE GEAR BEARING SLEEVE REMOVAL
Install the special tool on the reverse gear, and remove the
reverse gear bearing sleeve from the output shaft.
A
C" 5TH-REVERSE SPEED SYNCHRONIZER HUB
REMOVAL
Install the special tool on the 4th speed gear, and remove
5th-reverse synchronizer hub.
A
D" 3RD SPEED GEAR REMOVAL
Install the special tool on the 2nd speed gear, and remove
the 3rd speed gear.
A
E" 2ND SPEED GEAR SLEEVE REMOVAL
Install the special tool on the 1st speed gear, and remove
the 2nd speed gear sleeve.
MD998801
Taper roller
bearing
MD998801
Sleeve
MD998801
Synchronizer hub
MD998801
3rd speed gear
MD998801
Sleeve
MANUAL TRANSMISSION OVERHAUL -
Output Shaft
22B-31
A
F" 1ST SPEED GEAR SLEEVE REMOVAL
Using the special tool, remove the 1st speed gear sleeve
from the output shaft.
A
G"TAPER ROLLER BEARING REMOVAL
Using the special tool, remove the taper roller bearing from
the output shaft.
REASSEMBLY SERVICE POINTS
"
AA OIL SEAL INSTALLATION
Accurately tap in the oil seal to the dimensions shown in
the illustration.
"
BA TAPER ROLLER BEARING INSTALLATION
Using the special tool, install the roller bearing onto the output
shaft.
"
CA 1ST SPEED GEAR SLEEVE INSTALLATION
Using the special tool, install the 1st speed gear sleeve onto
the output shaft.
MD998801
Sleeve
MD998801
Taper roller
bearing
Oil seal
3.5 mm
MD998801
MD998812
MD998819
Taper roller
bearing
MD998364
Sleeve
MD998812
MD998814
MD998824
MANUAL TRANSMISSION OVERHAUL -
Output Shaft
22B-32
"
DA SYNCHRONIZER SPRING INSTALLATION
Install the synchronizer spring at the position shown in the
illustration.
"
EA 1ST-2ND SPEED SYNCHRONIZER HUB
Using the special tool, install the 1st-2nd speed synchronizer
hub onto the output shaft in the direction shown in the
illustration.
Caution
(1) Press in so that the synchronizer ring does not bite
in.
(2) After assembling, confirm that the 1st speed gear
rotates smoothly.
"
FA SYNCHRONIZER SLEEVE INSTALLATION
(1) Install the synchronizer sleeve onto the output shaft at
the direction shown in the illustration.
(2) Align the synchronizer hub deep grooves with the sleeve
protrusions and install onto the output shaft.
Synchronizer
spring
2nd
speed
side
1st
speed
side
Installation
direction
MD998364
Synchronizer hub
MD998812
MD998814
MD998824
Identification
groove
2nd
speed
side
1st
speed
side
Installation
direction
Synchronizer sleeve protrusion section
Synchronizer hub deep groove section
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