Mitsubishi Evolution X. Manual — part 369

TRANSFER ASSEMBLY

TSB Revision

MANUAL TRANSAXLE

22A-125

TRANSFER ASSEMBLY

REMOVAL AND INSTALLATION

M1221003200338

Pre-removal Operation
• Engine Room Under Cover Front B Assembly Removal

(Refer to GROUP 51, Under Cover

P.51-16

.)

• Transfer Oil Draining (Refer to

P.22A-117

.)

Post-installation Operation
• ACD Air Bleeding (Refer to

P.22A-118

.)

• Transfer Oil Supplying (Refer to

P.22A-117

.)

• Engine Room Under Cover Front B Assembly Installation

(Refer to GROUP 51, Under Cover

P.51-16

.)

AC707652

4

3

12

5

11

6

9

8

10

1

2

AC

Gear oil:
Hypoid gear oil
API classification
GL-5 SAE90

2

Fluid:
DIA QUEEN
ATF SP III

12

N

N

7

25 ± 4 N·m
19 ± 3 ft-lb

10 ± 2 N·m
89 ± 17 in-lb

10 ± 2 N·m
89 ± 17 in-lb

9 ± 1 N·m
80 ± 8 in-lb

10 ± 3 N·m
89 ± 26 in-lb

5.0 ± 2.0 N·m
45 ± 17 in-lb

20 ± 5 N·m
15 ± 3 ft-lb

45 ± 6 N·m
33 ± 4 ft-lb

54 ± 5 N·m
40 ± 3 ft-lb

47 ± 11 N·m
35 ± 8 ft-lb

53 ± 8 N·m
40 ± 5 ft-lb

69 ± 9 N·m
51 ± 7 ft-lb

69 ± 9 N·m
51 ± 7 ft-lb

69 ± 9 N·m
51 ± 7 ft-lb

<OILED>
26 ± 4 N·m
20 ± 2 ft-lb

<DRIED>
34 ± 5 N·m
26 ± 3 ft-lb

44 ± 5 N·m
33 ± 3 ft-lb

Removal Steps

1.

Front floor backbone brace

<<

A

>>

2.

Front propeller shaft
assembly

•

Front drive shaft assembly
and output shaft assembly
(Refer to GROUP 26, Drive
shaft assembly

P.26-15

.)

•

Centermember and front roll
stopper assembly (Refer to
GROUP 32, Engine roll
stopper and centermember

P.32-8

.)

•

Front exhaust pipe (Refer to
GROUP 15, Exhaust pipe
and main muffler

P.15-24

.)

3.

Rear roll stopper center bolt

4.

Dynamic damper

5.

Drive shaft heater protector

6.

Transfer heater protector

7.

Transfer pressure hose
assembly connection

8.

Steering gear and linkage
heat protector

9.

Turbocharger protector A

<<

B

>>

10. Transfer assembly

Removal Steps

TRANSFER ASSEMBLY

TSB Revision

MANUAL TRANSAXLE

22A-126

REMOVAL SERVICE POINT

.

<<A>> FRONT PROPELLER SHAFT ASSEMBLY
REMOVAL

AC708894AC

Mating marks

Make mating marks on the front propeller shaft assembly and
companion flange, then remove the connecting nut.

.

<<B>> TRANSFER ASSEMBLY REMOVAL

Move the engine and transaxle assembly toward the front of
the vehicle to create a gap between the engine/transaxle
assembly and the crossmember. Pull out the transfer assembly
through this gap.

INSTALLATION SERVICE POINT

.

>>A<< TRANSFER PRESSURE HOSE ASSEMBLY
INSTALLATION

CAUTION

When installing the transfer pressure hose assembly, use
caution that the assembly does not interfere with sur-
rounding components.

>>

A

<<

11. Transfer pressure hose

assembly

12. O-ring

Removal Steps

TRANSAXLE ASSEMBLY

TSB Revision

MANUAL TRANSAXLE

22A-127

TRANSAXLE ASSEMBLY

REMOVAL AND INSTALLATION

M1221002701139

Pre-removal Operation
• Engine Room Under Cover Front B Assembly, Engine

Room Side Cover Removal (Refer to GROUP 51, Under

Cover

P.51-16

.)

• Transmission Oil Draining (Refer to

P.22A-116

.)

• Engine Upper Cover Removal (Refer to GROUP 16, Igni-

tion Coil

P.16-39

.)

• Air Cleaner Assembly, Air Cleaner Bracket Removal

(Refer to GROUP 15, Air Cleaner

P.15-10

.)

• Headlight Support Panel Cover Removal (Refer to

GROUP 51, Front Bumper Assembly and Radiator Grille

P.51-3

.)

• Engine Control Harness Connector Bracket Removal

(Refer to GROUP 54A, Battery

P.54A-10

.)

• Radiator Cap Assembly Mounting Bolt, Radiator Con-

denser Tank, Radiator Condenser Tank Bracket Removal

(Refer to GROUP 14, Radiator

P.14-31

.)

• Relay box mounting bolt removal

• Front Exhaust Pipe Removal (Refer to GROUP 15,

Exhaust Pipe and Main Muffler

P.15-24

.)

• Water pump pulley Removal (Refer to GROUP 14, Water

pump

P.14-25

.)

Post-installation Operation
• Water pump pulley Installation (Refer to GROUP 14,

Water pump

P.14-25

.)

• Front Exhaust Pipe Installation (Refer to GROUP 15,

Exhaust Pipe and Main Muffler

P.15-24

.)

• Relay Box Mounting Bolt Installation

• Radiator Cap Assembly Mounting Bolt, Radiator Con-

denser Tank, Radiator Condenser Tank Bracket Installa-

tion (Refer to GROUP 14, Radiator

P.14-31

).

• Engine Control Harness Connector Bracket Installation

(Refer to GROUP 54A, Battery

P.54A-10

.)

• Headlight Support Panel Cover Installation (Refer to

GROUP 51, Front Bumper Assembly and Radiator Grille

P.51-3

.)

• Air Cleaner Assembly, Air Cleaner Bracket Installation

(Refer to GROUP 15, Air Cleaner

P.15-10

.)

• Engine Upper Cover Installation (Refer to GROUP 16,

Ignition Coil

P.16-39

.)

• Transmission Oil Refilling (Refer to

P.22A-116

.)

• Engine Room Under Cover Front B Assembly, Engine

Room Side Cover Installation (Refer to GROUP 51, Under

Cover

P.51-16

.)

AC707678

92 ± 13 N·m
68 ± 9 ft-lb

AC707678

2

7

8

1

11

11

9

13

3

12

AC

5

4

14

15

10

6

Release fork

Release cylinder push rod

95 ± 10 N·m
71 ± 7 ft-lb

51 ± 7 N·m
38 ± 5 ft-lb

50 ± 5 N·m
37 ± 3 ft-lb

50 ± 5 N·m
37 ± 3 ft-lb

47 ± 7 N·m
35 ± 5 ft-lb

50 ± 5 N·m
37 ± 3 ft-lb

24 ± 4 N·m
18 ± 3 ft-lb

24 ± 4 N·m
18 ± 3 ft-lb

24 ± 4 N·m
18 ± 3 ft-lb

Clutch release
cylinder

51 ± 7 N·m
38 ± 5 ft-lb

92 ± 13 N·m
68 ± 9 ft-lb

36 ± 9 N·m
27 ± 6 ft-lb

Specified grease:
MITSUBISHI genuine grease
PART No. 0101011 or equivalent

Removal steps

<<

A

>>

•

Strut tower bar (Refer to
GROUP 42A

− Strut Tower

Bar

P.42A-15

.)

•

Front driveshaft assembly,
output shaft assembly (Refer
to GROUP 26, Driveshaft
assembly

P.26-15

.)

<<

B

>>

>>

C

<<

1.

Shift cable, select cable
assembly and cable bracket
connection

2.

Backup light switch
connector connection

3.

1

− 2nd rail switch connector

connection

4.

Control harness connection

5.

Connection of clutch release
cylinder and clutch tube
assembly B

<<

C

>>

6.

Starter mounting bolt

<<

D

>>

•

Clutch release bearing
connection

•

Front axle crossmember
assembly (Refer to GROUP
32

− Crossmember

P.32-10

.)

•

Transfer assembly (Refer to

P.22A-125

.)

7.

Rear roll stopper bracket

8.

Front roll stopper bracket

<<

E

>>

9.

Transaxle assembly upper
part coupling bolt

<<

F

>>

10. Transaxle mounting bracket

>>

B

<<

11. Transaxle mounting

insulator stopper

12. Transaxle mounting

insulator

13. Stud adapter

<<

G

>>

•

Engine assembly support

14. Transaxle assembly lower

part coupling bolt

>>

A

<<

15. Transaxle assembly

TRANSAXLE ASSEMBLY

TSB Revision

MANUAL TRANSAXLE

22A-128

REMOVAL SERVICE POINTS

.

<<A>> STRUT TOWER BAR REMOVAL

After removing the strut tower bar, temporarily install the strut
assembly.

.

<<B>> SHIFT CABLE/SELECT CABLE ASSEMBLY
AND CABLE BRACKET REMOVAL

AC707727

Clip

Select cable

AC

Set the select cable clips to a status shown in the figure, then
disconnect the cable.

.

<<C>> STARTER MOUNTING BOLT REMOVAL

Remove the starter with its connector connected. Keep the
starter fixed to the engine side.

.

Removal steps