Mitsubishi Evolution X. Manual — part 12
REPAIR OF SYNTHETIC-RESIN PARTS
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BASE OF BODY REPAIR
9-45
2. RESHAPING OF DAMAGED AREA
CAUTION
The grind surface area should be larger than the resin
putty application area.
Remove burrs on the rear surface reinforcement point, and
grind with a sandpaper #60 to #80, as a surface preparation for
painting. When using a sander #80, grind at a low speed 6000
r/min. For PP, apply PP primer after grinding.
PRIMER : PP PRIMER
BRAND : 3M
™ Automix Polyolefin Adhesion Promoter
5907 or equivalent
.
3. FIXING OF GLASS CLOTH (BACKING)
CAUTION
• After applying the instant adhesive, fix the repair area.
• For PP, apply PP primer.
Apply the adhesive to the glass cloth fixing area of the repair
part in order to adhere the glass cloth.
• TAPE: Glass cloth tape
BRAND: 3M
™ Glass Cloth Tape 6400 or equivalent
• ADHESIVE: Urethane adhesive
BRAND: 3M
™ Duramix Plastic Repair Semi-rigid
4040 or equivalent
.
4. ADHESIVE APPLICATION
Apply a resin adhesive to cover the fixing glass cloth and its
surrounding area. Then smooth it, using a spatula, and dry.
.
5. BASE SURFACE PREPARATION (SURFACE
GRINDING)
Remove burrs on the surface, and grind with a sandpaper #120
to make the repair area surface lower than the surrounding
area. When using a sander #120, grind at a low speed 6000
r/min.
.
AB401317AB
AB401293
AB
AB
AB401312AB
AB401316AE
Background
Old paint layer
AB401316
REPAIR OF SYNTHETIC-RESIN PARTS
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BASE OF BODY REPAIR
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6. ROUGH GRINDING
Grind the base surface area with a sandpaper #80 as a surface
preparation for painting.
.
7. FILLING (PUTTY APPLICATION)
CAUTION
When mixing the two kinds of liquid, be sure that the air is
not mixed in.
1. Using SU Silicone Off, degrease the repair area, and then
remove the wax and oil completely.
2. For scrape, apply putty to the repair area.
• PUTTY: Epoxy resin putty
BRAND: 3M
™ Automix EZ Sond Flexble Parts 5887
or equivalent
• PUTTY: Epoxy resin putty
BRAND: 3M
™ Resin Putty No.1, 8120 or equivalent
NOTE:
.
•
The amount to be applied at a time is approximately 1.5 mm
(0.059 inches). Therefore, recoat it as needed.
•
For tear and scratch, apply putty after sanding the surface.
.
8. SURFACE GRINDING
After drying, grind with a sandpaper #120.
.
AB401315AB
AB401291AB
AB401296AB
AB401297AB
REPAIR OF SYNTHETIC-RESIN PARTS
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BASE OF BODY REPAIR
9-47
9. SURFACE PREPARATION FOR
PRIMER-SURFACER
Grind with a sandpaper #180 to #240. Grind the primer-sur-
facer application area as a surface preparation for painting. In
addition, remove the grind mark.
.
10. CLEANING AND DEGREASING
Using SU Silicone Off, degrease and wipe off completely.
.
11. MASKING
To avoid splashing of primer-surfacer during the coating, apply
masking.
MASKING: Masking paper tape
BRAND: 3M
™ Scotch Block Masking Paper or equiva-
lent
.
12. PRIMER-SURFACER COATING
CAUTION
• If an excessive amount is applied at a time, or
force-dried in a short time, the coating film may crack.
• For color separation, use masking tape.
While taking flash off time, apply 1 to 3 times of double coating,
using a spray gun.
.
13. PRIMER-SURFACER GRINDING
1. Grind the base surface with a sandpaper #240 to #320.
AB401297AB
AB401318AB
AB401298 AB
AB401299AB
REPAIR OF SYNTHETIC-RESIN PARTS
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BASE OF BODY REPAIR
9-48
2. Apply the putty to cover pinholes, grind marks, and slight
distortion. Do not apply an excessive amount at a time.
Repeat application of small amount, taking a drying time.
3. Grind with a sandpaper #240 to #320. If the PP base surface
is exposed, apply PP primer.
PRIMER : PP PRIMER
BRAND : 3M
™ Automix Polyolefin Adhesion Promoter
5907 or equivalent
CAUTION
If an excessive amount is applied at a time, or force-dried
in a short time, the coating film may crack.
4. While taking flash off time, apply 1 to 3 times of double
coating, using a spray gun.
5. Dry sand with a sandpaper #240 to #300 or finer. Then, as a
surface preparation for painting, grind lightly so as not to
expose the base surface. Finally, use a sandpaper #600
(#800 for dark color coating) or finer to remove grind marks.
AB401300AB
AB401299AB
AB401302AB
AB401303AB
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