Mitsubishi Evolution X. Manual — part 479
WINDOW GLASS
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BODY
42A-19
WINDSHIELD
REMOVAL AND INSTALLATION
M1422001001071
Pre-removal and Post-installation Operation
• Front Deck Garnish Removal and Installation (Refer to
GROUP 51, Windshield Wiper
).
• Front Pillar Trim Removal and Installation (Refer to
GROUP 52A, Interior Trims
).
• Inside Rear View Mirror Removal and Installation (Refer
to GROUP 52A, Inside Rear View Mirror
• Lighting control sensor Removal and Installation <Vehi-
cles with automatic light> (Refer to GROUP 54A, Head-
light
AC606771
AC609364
AC608855
1
2
3
4
N
N
N
1
2
3
AB
1
N
6
N
N
5
N
N
N
6
N
N
2
N
2
N
N
Adhesive tape: Double-sided tape [6.5 mm
(0.25 in) width, 100 mm (3.93 in) length and
0.4 mm (0.015 in) thickness].
WINDOW GLASS
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BODY
42A-20
Required Special Tool:
• MB990480: Glass Holder
REMOVAL SERVICE POINT
.
<<A>> WINDSHIELD REMOVAL
1. To protect the body (paint surface), apply cloth tape to all
body areas around the installed windshield.
2. Make mating marks on the windshield and body.
3. Using piano wire.
(1) Using a sharp-point drill, make a hole in the windshield
adhesive.
(2) Pass the piano wire from the inside of the vehicle through
the hole.
CAUTION
Do not let the piano wire touch the edge of the windshield.
(3) Pull the piano wire alternately from the inside and outside
along the windshield to cut the adhesive.
AC607047
AC607048
AC608739
AC606772
AC609366AB
1
15
(0.6)
15
(0.6)
2
A
A
C
C
B
B
Unit: mm (in)
Section A – A
Apply the primer and adhesive along the fictitious lines
(seal line) between each of the marks
Ceramic line
Seal line
Mark
Primer
Seal line center
1
15
(0.6)
15
(0.6)
2
Section B – B
Primer
Seal line center
4
19.3
(0.75)
23
(0.9)
1
5
Section C – C
Primer
Seal line center
Adhesive:3M™AAD part No.8609 Super Fast Urethane and 3M™AAD Part No.8608 Super Fast Urethane Primer or
equivalent
REMOVAL STEPS
<<
A
>> >>
B
<< 1. Windshield
>>
A
<< 2. Windshield molding
>>
A
<< 3. Glass stopper
>>
A
<< 4. Front deck garnish retainer
>>
A
<< 5. Windshield spacer A
>>
A
<< 6. Windshield spacer B
REMOVAL STEPS (Continued)
AC308988
WINDOW GLASS
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BODY
42A-21
CAUTION
Inserting the glass adhesive knife too deeply into wind-
shield adhesive may damage windshield.
4. Using glass adhesive knife
Keep glass adhesive knife at right angles with the
windshield edge, and put the blade at windshield edge and
surface. Then cut away adhesive along the windshield edge.
5. Use special tool MB990480 to remove the windshield.
CAUTION
• Be careful not to remove more adhesive than is neces-
sary.
• Be careful also not to damage the paint on the body
surface with the knife. If the paint is damaged, repair
the damaged area with touch-up paint.
6. Use a knife to cut away the remaining adhesive so that the
thickness is within 2 mm (0.08 inch) around the entire
circumference of the body flange.
7. Finish the flange surfaces so that they are smooth.
CAUTION
Allow the cleaned area to dry for at least three minutes. Do
not touch any surface that has been cleaned.
8. When reusing the windshield, remove the adhesive still
adhering to the windshield, and clean with 3M
™ AAD Part
number 8906 or equivalent.
9. Clean the body side in the same way.
AC002060AB
Glass adhesive knife
AC207478AF
Glass adhesive knife
ACX00475AB
MB990480
ACX00476 AB
WINDOW GLASS
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BODY
42A-22
INSTALLATION SERVICE POINTS
.
>>A<< WINDSHIELD SPACER/GLASS STOP-
PER/WINDSHIELD UPPER MOLDING/WIND-
SHIELD SIDE MOLDING INSTALLATION
CAUTION
Leave the degreased parts for 3 or more minutes to dry
well, before starting on the next step. Do not touch the
degreased parts.
1. Use 3M
™ AAD Part number 8906 or equivalent to degrease
the inside and outside of the windshield and the body
flanges.
AC608856
AC608858
AC609365
AC608859
AC
20 (0.79)
16 (0.63)
14.7 (0.58)
Align the windshield
spacer end line with
the mark of the seal
line.
Windshield end line
Seal line
Windshield spacer A
Windshield spacer B
Windshild
Align the windshield spacer
end line with the mark of the
seal line.
Seal line
Windshield end line
Align the end of the glass stopper
with the notch on the ceramic.
Windshield spacer and glass stopper installation position
Glass stopper
Unit: mm (in)
20 (0.76)
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