Mitsubishi Evolution X. Manual — part 827
FRONT DISC BRAKE ASSEMBLY
TSB Revision
BASIC BRAKE SYSTEM
35A-35
DISASSEMBLY AND ASSEMBLY
M1351006201341
CAUTION
Take care not to contact the parts or tools to the caliper because the paint of caliper will be scratched.
And if there is brake fluid on the caliper, wipe it off quickly.
AC707016AB
19 ± 1 N·m
14 ± 1 ft-lb
19 ± 1 N·m
14 ± 1 ft-lb
1
2
1
7
9
8
10
3
4
4
6
5
5
6
8
10
9
7
1
2
1
2
4
4
N
N
2
3
3
6
5
9
3
9
7
7
5
6
Clip set
Shim kit
Pad set
Repair kit grease
Seal and boot kit
Brake caliper kit
<Right side>
<Left side>
<Right side>
<Left side>
<Right side>
<Left side>
Disassembly steps
1.
Bleeder cap
2.
Bleeder
3.
Pin
4.
Cross spring
5.
Brake pad assembly
6.
Shim
<<
A
>>
7.
Piston boot
<<
A
>>
8.
Piston
<<
B
>>
9.
Piston seal
10. Caliper body
NOTE: Install the brake pad assembly (with wear
indicator) to outside the vehicle.
Disassembly steps (Continued)
FRONT DISC BRAKE ASSEMBLY
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BASIC BRAKE SYSTEM
35A-36
LUBRICATION POINTS
AC707832AB
Grease: Repair kit grease, Molykote 7439
or equivalent
Grease: Repair kit grease, Molykote AS880N
or equivalent
DISASSEMBLY SERVICE POINTS
.
<<A>> PISTON BOOT/PISTON REMOVAL
CAUTION
Do not remove one piston completely before trying to
remove the other piston, because it will become impossi-
ble to remove other pistons.
AC604930AB
Wood block
Remove the pistons by pumping in air slowly from the brake
hose connection. Be sure to use a wood block and adjust the
height of the four pistons so that the pistons protrude evenly.
.
<<B>> PISTON SEAL REMOVAL
CAUTION
To prevent damage to inner cylinder, do not use a
flat-tipped screwdriver or other tool.
1. Remove the piston seal with finger tip.
2. Clean the piston surface and cylinder inner face with alcohol
or specified brake fluid.
Brake fluid: DOT3 or DOT4
INSPECTION
M1351006300680
• Check the cylinder for wear, damage or rust.
• Check the piston surface for wear, damage or rust.
• Check the caliper body for wear.
• Check the pad for damage or adhesion of grease, check the
backing metal for damage.
.
FRONT DISC BRAKE ASSEMBLY
TSB Revision
BASIC BRAKE SYSTEM
35A-37
BRAKE PAD WEAR CHECK
WARNING
•
Always replace both brake pads on each wheel as
a set (both front wheels or both rear wheels). Fail-
ure to do so will result in uneven braking, which
may cause unreliable brake operation.
•
AC709429
If there is significant difference in the thickness of
the pads on the left and right sides, check the
moving parts.
Measure thickness at the thinnest, most worn area of the pad.
Replace the pad assembly if pad thickness is less than the limit
value.
Standard value: 9.85 mm (0.39 inch)
Limit: 2.0 mm (0.08 inch)
REAR DISC BRAKE ASSEMBLY
TSB Revision
BASIC BRAKE SYSTEM
35A-38
REAR DISC BRAKE ASSEMBLY
REMOVAL AND INSTALLATION
M1351007000790
CAUTION
Take care not to contact the parts or tools to the caliper because the paint of caliper will be scratched.
And if there is brake fluid on the caliper, wipe it off quickly.
Pre-removal Operation
Brake Fluid Draining
Post-installation Operation
• Brake Fluid Supplying and Air Bleeding (Refer to
• Brake Disk Runout Inspection/Correction (Refer to
• Lining Running-in (Refer to GROUP 36 − Parking Brake
Lining Seating Procedure
AC707657AB
6
7
3
1
4
5
8
2
N
30 ± 5 N·m
22 ± 3 ft-lb
80 ± 10 N·m
59 ± 7 ft-lb
16 ± 3 N·m
12 ± 2 ft-lb
11 ± 2 N·m
98 ± 17 in-lb
Removal steps
1.
Brake hose (brake caliper side)
connection
2.
Gasket
3.
Rear brake caliper assembly
<<
A
>>
4.
Rear brake disk
5.
Adjusting hole plug
6.
Clip
7.
Brake hose (brake pipe side)
connection
8.
Brake hose
Removal steps (Continued)
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