Mitsubishi Evolution X. Manual — part 474
LUBRICANT
TSB Revision
TWIN CLUTCH SST OVERHAUL
22D-3
LUBRICANT
M1226000400026
Item
Specified sealant
Oil filter bracket gasket
Mitsubishi genuine part Diaqueen SSTF-1
Oil filter case O-ring
V-ring
Molykote BR-2 plus
TRANSAXLE
DISASSEMBLY AND ASSEMBLY
M1226001000021
AK702672
1
2
3
4
5
6
7
8
9
AD
10
69 ± 9 N·m
51 ± 6 ft-lb
9 N·m
79 in-lb
9 N·m
79 in-lb
25 ± 4 N·m
18 ± 2 ft-lb
21 ± 3 N·m
15 ± 2 ft-lb
Removal steps
1. Transfer assembly
2. V-ring
3. Control cable bracket
4. Harness bracket
5. Breather cap
6. Air breather
7. Oil filter case assembly
8. Oil filter
9. Oil filter bracket assembly
10. Front cover assembly
CAUTION
Only if damaged, the oil filter case assembly, the
oil filter bracket assembly and the front cover
assembly are replaced.
Removal steps (Continued)
TRANSFER
TSB Revision
TWIN CLUTCH SST OVERHAUL
22D-4
TRANSFER
DISASSEMBLY AND ASSEMBLY
M1226004000020
AK703407
AC
2
1
10 ± 2 N·m
88 ± 17 in-lb
9.0 ± 1.0 N·m
79 ± 8 in-lb
Removal steps
1. Drive shaft heat protector
2. Transfer heat protector
42A-1
GROUP 42A
BODY
CONTENTS
HOOD. . . . . . . . . . . . . . . . . . . .
HOOD DIAGNOSIS . . . . . . . . . . . .
INTRODUCTION . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING STRATEGY . . .
TROUBLE SYMPTOM CHART . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . .
ADJUSTMENT OF CLEARANCE
AROUND HOOD . . . . . . . . . . . . . . . . . .
ALIGNMENT OF HOOD LATCH AND
STRIKER . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENT OF HOOD HEIGHT . . .
HOOD. . . . . . . . . . . . . . . . . . . . . . .
HOOD REMOVAL AND INSTALLATION
INSPECTION . . . . . . . . . . . . . . . . . . . . .
DISASSEMBLY AND ASSEMBLY. . . . .
FENDER. . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION .
SPLASH SHIELD. . . . . . . . . . .
REMOVAL AND INSTALLATION .
FUEL FILLER LID . . . . . . . . . .
REMOVAL AND INSTALLATION .
STRUT TOWER BAR. . . . . . . .
WINDOW GLASS. . . . . . . . . . .
SPECIFICATIONS . . . . . . . . . . . . .
ADHESIVES . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION . . . . . .
WINDOW GLASS DIAGNOSIS . . .
INTRODUCTION TO WINDOW GLASS
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .
WINDOW GLASS DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . .
WINDOW GLASS DIAGNOSTIC TROUBLE
SYMPTOM CHART . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . .
SPECIAL TOOL . . . . . . . . . . . . . . .
WINDSHIELD . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
REAR WINDOW GLASS . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
Continued on next page
42A-2
DOOR. . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS . . . . . . . . . . . . .
SERVICE SPECIFICATIONS. . . . .
SEALANT. . . . . . . . . . . . . . . . . . . .
COMPONENT IDENTIFICATIONS
GENERAL INFORMATION . . . . . .
CENTRAL DOOR LOCKING SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING STRATEGY . . .
TROUBLE SYMPTOM CHART . . . . . . .
SYMPTOM PROCEDURES
POWER WINDOW DIAGNOSIS . .
TROUBLESHOOTING STRATEGY . . .
DIAGNOSTIC TROUBLE CODE CHART
TROUBLE SYMPTOM CHART . . . . . . .
DIAGNOSTIC TROUBLE CODE
PROCEDURES <POWER WINDOW> .
SYMPTOM PROCEDURES
<POWER WINDOW> . . . . . . . . . . . . . .
CHECK AT ECU TERMINAL . . . . . . . . .
DOOR DIAGNOSIS . . . . . . . . . . . .
INTRODUCTION TO GLASS AND
DOOR DIAGNOSIS . . . . . . . . . . . . . . . .
GLASS AND DOOR DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . .
SYMPTOM CHART . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . .
HOW TO LOCATE WIND NOISE . . . . .
SPECIAL TOOLS. . . . . . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . .
DOOR FIT ADJUSTMENT. . . . . . . . . . .
DOOR WINDOW GLASS
ADJUSTMENT. . . . . . . . . . . . . . . . . . . .
POWER WINDOW CHECK . . . . . . . . . .
GLASS SLIDING MECHANISM CHECK
AND ADJUSTMENT. . . . . . . . . . . . . . . .
POWER WINDOW SAFETY MECHANISM
CHECK <DRIVER’S SIDE> . . . . . . . . . .
POWER WINDOW TIMER FUNCTION
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER WINDOW OPERATING CURRENT
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .
LEARNING PROCEDURES OF THE
POWER WINDOW FULLY CLOSED
POSITION <DRIVER’S SIDE> . . . . . . . .
CENTRAL DOOR LOCKING SYSTEM
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK OF KEY LOCK PREVENTION
FUNCTION . . . . . . . . . . . . . . . . . . . . . . .
SHIFT "P" INTERLINK DOOR UNLOCK
FUNCTION CHECK
<VEHICLES WITH TC-SST> . . . . . . . . .
DOOR OUTSIDE HANDLE PLAY
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .
DOOR INSIDE HANDLE CHECK. . . . . .
CONFIGURATION FUNCTION . . . . . . .
DOOR ASSEMBLY. . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
DOOR GLASS AND
REGULATOR . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
DOOR HANDLE AND LATCH . . . .
REMOVAL AND INSTALLATION. . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
WINDOW GLASS RUNCHANNEL
AND DOOR OPENING
WEATHERSTRIP . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
PROTECTOR FILM . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
Continued on next page
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