Mitsubishi Evolution X. Manual — part 509

DOOR

TSB Revision

BODY

42A-139

REMOVAL SERVICE POINTS

.

<<A>> DOOR BELTLINE MOLDING REMOVAL

Pry the door beltline molding clip positions with the flat-tipped
screwdriver and remove the door beltline molding.

.

4.

Door speaker cover <Vehicles with
rockford fosgate premium sound
system>

<<

A

>>

5.

Door beltline molding
Door speaker bracket removal
steps <Vehicles with rockford
fosgate premium sound
system>

•

Door trim assembly (Refer to
GROUP 52A, Door Trim

P.52A-15

.)

>>

B

<<

4.

Waterproof film

6.

Door speaker bracket
Door opening weatherstrip inner
removal steps

•

Rear scuff plate (Refer to GROUP
52A, Trim

P.52A-11

.)

7.

Door opening weatherstrip inner
Door opening weatherstrip outer
removal

8.

Door check connecting bolt (Refer
to

P.42A-121

.)

<<

B

>>

>>

A

<<

9.

Door opening weatherstrip outer

Door beltline molding removal
steps <MR> (Continued)

AC706920

AC710642

AC707403

AC706921

AC706919

Clip

Flat-tipped
screwdriver

Door window
glass assembly

Door beltline molding

Door beltline
molding

Section A – A

NOTE
: Clip positions

<Front door>

<Rear door>

A

A

A

A

AB

Door beltline molding

DOOR

TSB Revision

BODY

42A-140

<<B>> DOOR OPENING WEATHERSTRIP OUTER
REMOVAL

Make the tool as shown in the figure, and remove the weather-
strip from the door panel.

INSTALLATION SERVICE POINTS

.

>>A<< DOOR OPENING WEATHERSTRIP OUTER
INSTALLATION

The clip color identifies the left and right weatherstrips so be
sure to see the colors so as to install correctly.

.

>>B<< WATERPROOF FILM INSTALLATION

CAUTION

When a waterproof film is applied, guide the butyl rubber
tape under the inner panel drain hole.
Apply the specified adhesive to the waterproof film as shown in
the figure and stick the film.

Butyl rubber tape: 3M

™ AAD Part number 8633 or

equivalent

.

>>C<< DOOR WINDOW GLASS RUNCHANNEL
INSTALLATION

Apply soapy water to the tip of the door window glass runchan-
nel, and then install it to the door.

ACX00555

15 mm (0.6 in)

8 mm
(0.3 in)

4 mm (0.2 in)

Thickness:
1 mm (0.04 in)

Fabricated tool

AD

Applicable side

Identification color

Left door

Yellow

Right door

Purple

AC706339

AC608530

AC

<Front door>

Waterproof film

Inner panel water drain hole

Inner panel water drain hole

<Rear door>

Waterproof film

DOOR

TSB Revision

BODY

42A-141

PROTECTOR FILM

REMOVAL AND INSTALLATION

M1421007800206

AC705564AC

1

N

Removal

>>

A

<<

1.

Protector film

DOOR

TSB Revision

BODY

42A-142

INSTALLATION SERVICE POINT

.

>>A<< PROTECTOR FILM INSTALLATION

Installation point

CAUTION

• The ambient temperature should be 20 to 38° C (68 −

100

° F). Ensure that the working area is clean.

• If ambient temperature is less than 20° C (60° F), heat

the protector film and application surface to a tempera-
ture of 20 to 30

° C (68 − 86° F).

• Be careful that air bubbles are not formed under the

protector film.

Installation procedure
1. Use 3M

™ AAD Part number 8906 or equivalent to clean the

protector film installation surfaces on the body.

AC705565AB

3.0 mm (0.12 in)

A

B

B

A

Application film

Application film

Application film

Section A – A

Section B – B

Protector film

Rear door

Rear door

Rear door
end line

Rear door
end line

Protector film

Install the protector film at the
position 3.0 mm (0.12 in) away
from the rear door end line.

Side panel
outer press line

Align application film
with the side panel
outer press line.