Mitsubishi Evolution X. Manual — part 897

DRIVESHAFT ASSEMBLY

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REAR AXLE

27-49

LUBRICATION POINTS

AC706941AB

The drive shaft joint uses special
grease, do not mix old and new or
different types of grease.

The drive shaft joint uses special
grease, do not mix old and new or
different types of grease.

Grease: Repair kit grease
amount: 110 ± 10 g (3.9 ± 0.3 oz)

Grease: Repair kit grease
amount: 125 ± 10 g (4.4 ± 0.3 oz)

CAUTION

CAUTION

DISASSEMBLY SERVICE POINTS

.

<<A>> ETJ CASE REMOVAL

CAUTION

Never disassemble the spider assembly.

.

<<B>> ETJ BOOT REMOVAL

1. Wipe off the grease on the shaft spline.
2. When reusing the ETJ boot, wrap plastic tape around the

shaft spline to avoid damaging the boot.

ASSEMBLY SERVICE POINTS

.

>>A<< ETJ BOOT INSTALLATION

Apply a tape to the shaft spline area. Then incorporate the ETJ
boot.

.

DRIVESHAFT ASSEMBLY

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REAR AXLE

27-50

>>B<< SPIDER ASSEMBLY/ETJ CASE
INSTALLATION

CAUTION

• The driveshaft joint use special grease. Do not mix old

and new or different types of grease.

• If the spider assembly has been cleaned, take special

care to apply the specified grease.

1. Apply the specified grease furnished in the repair kit to the

spider assembly between the spider axle and the roller.

Specified grease: Repair kit grease

AC102654AC

Chamfered side

2. Install the spider assembly to the shaft from the direction of

the spline chamfered side.

AC102656 AB

3. After applying the specified grease to the ETJ case, insert

the driveshaft and apply grease one more time.

Specified grease: Repair kit grease
Amount to use: 125

± 10 g (4.4 ± 0.3 ounce)

NOTE: When using the repair kit grease, fill the half of the
grease into the joint and the other half into the boot as a
guideline, and consume the grease completely.

.

>>C<< ETJ BOOT BAND (SMALL)/ETJ BOOT
BAND (LARGE) INSTALLATION

AC102657AB

A

Adjust the distance (A shown in the illustration) between the
boot bands to the standard value to adjust the air volume inside
the ETJ boot to the specified value, then be sure to tighten the
ETJ boot band (large) and ETJ boot band (small).

Standard value (A): 80

± 3 mm (3.14 ± 0.12 inches)

DRIVESHAFT ASSEMBLY

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REAR AXLE

27-51

EBJ BOOT REPLACEMENT

M1271006200020

Replace with the same procedure as for the front driveshaft,
excluding the followings. (Refer to GROUP 26

− EBJ Boot

Replacement

P.26-23

.)

Fill the inside of the boot with the specified amount of the spec-
ified grease.

Specified grease: Repair kit grease
Amount to use: 110

± 10 g (3.9 ± 0.3 ounces)

DIFFERENTIAL CARRIER ASSEMBLY

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REAR AXLE

27-52

DIFFERENTIAL CARRIER ASSEMBLY

REMOVAL AND INSTALLATION

M1271005300132

CAUTION

•

Pre-removal operation
• Gear oil draining (Refer to

P.27-29

.)

• Rear driveshaft assembly removal (Refer to

P.27-43

.)

Post-installation operation
• Rear driveshaft assembly installation (Refer to

P.27-43

.)

• Gear oil filling (Refer to

P.27-29

.)

• AYC air bleeding (Refer to

P.27-30

.)

AC710571

Rear suspension
crossmember bushing

AC710571AB

1

9

4

7

6

8

10

11

12

13

14

9

7

6

8

10

11

54 ± 5 N·m
40 ± 4 ft-lb

2

3

N

32 ± 2 N·m
24 ± 1 ft-lb

21 ± 3 N·m
16 ± 2 ft-lb

12 ± 5 N·m
9.0 ± 3.0 ft-lb

95 ± 14 N·m
70 ± 10 ft-lb

47 ± 11 N·m
35 ± 7 ft-lb

95 ± 14 N·m
70 ± 10 ft-lb

11 ± 3 N·m
97 ± 26 in-lb

2

3

N

110 ± 11 N·m
81 ± 8 ft-lb

5

110 ± 11 N·m
81 ± 8 ft-lb

110 ± 11 N·m
81 ± 8 ft-lb

11 ± 3 N·m
97 ± 26 in-lb

95 ± 14 N·m
70 ± 10 ft-lb

The part indicated by

*

is the bolt with friction coefficient stabilizer. In removal, ensure there is no

damage, clean dust and soiling from the bearing and thread surfaces, and tighten them to the
specified torque.

Removal steps

<<

A

>>

1.

Propeller shaft connection

2.

Drain plug

3.

Gasket

4.

AYC pressure tube connection

5.

Differential support bracket and
rear suspension crossmember
connecting bolt

6.

Stay mounting bolt

Removal steps (Continued)