Mitsubishi Evolution X. Manual — part 190

SEALANTS AND ADHESIVES

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ENGINE OVERHAUL

11B-7

SEALANTS AND ADHESIVES

M1113000502033

Item

Specified sealant

Flywheel bolt

Three bond 1324 or equivalent

Rear oil seal case

Three bond 1227D, Three bond 1217G (Mitsubishi Genuine
Part No.1000A923), Three bond 1207F (Mitsubishi Genuine
Part No.1000A992), LOCTITE 5971, LOCTITE 5970, LOCTITE
5900

Ladder frame
Oil pan

Cylinder head cover (matching area of the
cylinder head and the timing chain case
assembly)

Three bond 1227D, Three bond 1217G (Mitsubishi Genuine
Part No.1000A923)

Cylinder head gasket (matching area of
the cylinder block and the cylinder head)

Three bond 1217G (Mitsubishi Genuine Part No.1000A923)

Timing chain case
Engine coolant temperature sensor

LOCTITE 262, Three bond 1324N or equivalent

Engine oil pressure switch

Three bond 1215, Three bond 1212D or equivalent

NOTE: The number in square brackets shows the
genuine part number.

.

LIQUID GASKET (FIPG)

FIPG is used for some parts in the engine. It is nec-
essary to pay attention to an application amount,
application procedure and applied surface condition
for this gasket to fully achieve its purpose.
Too small application amount of FIPG or the dirty
surface where the FIPG is applied might cause the
FIPG leakage. Too large application amount of FIPG
overflows and might clog or narrow the passage of
water or oil. It is absolutely essential that the surface
where the FIPG is applied must be cleaned and the
appropriate amount of FIPG must be evenly applied
to prevent the leakage from the connected area.
FIPG used for engine parts hardens reacting with
moisture in the air, and is usually used for metal
flanges.

.

DISASSEMBLY

Parts assembled with FIPG can be easily disassem-
bled without using a special method. In some cases,
however, it is necessary to lightly tap parts with a
wooden hammer or similar tool to break sealant
between mating surfaces. Or lightly driving a smooth
and thin gasket scraper in mating surfaces is useful,
but full care must be exercised not to damage mating
surfaces. As special tool oil pan FIPG cutter
(MD998727) is set, use this tool.

.

CLEANING OF GASKET SURFACE

Completely remove all deposits from the gasket sur-
face with a gasket scraper or wire brush. Make sure
that the surface to which FIPG is applied is smooth.
Completely remove all the old FIPG, which might be
remaining in the installation hole, the thread hole or
among the components.
Sufficiently clean the surface where the FIPG is
applied using the degreasing agent such as white
gasoline.

.

APPLICATION PROCEDURE

Apply FIPG in a determined diameter and continu-
ously without break. Completely enclose the periph-
ery of mounting holes. FIPG can be wiped off if it is
not hardened. Install parts in place while FIPG is still
wet. Take care not to allow FIPG to adhere to other
locations than necessary locations during installa-
tion. Do not pour oil or water on applied locations or
do not start the engine until sufficient time (approxi-
mately one hour) passes. The application procedure
of FIPG may differ depending on areas. Follow the
procedure in the body of the manual to apply FIPG.

SPECIAL TOOLS

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ENGINE OVERHAUL

11B-8

SPECIAL TOOLS

M1113000602494

Tool

Tool number and
name

Supersession

Application

MB991883

MB991883
Flywheel stopper

−

Securing of flywheel

B990767

MB990767
Front hub and flange
yoke holder

MB990767-01

Holding the crankshaft pulley

D998719

MD998719
Pin

MIT308239

MB991398
Spark plug wrench

−

Removal and installation of spark
plug

MB992106
O-ring installer

−

Installation of O-ring on injector
injection nozzle side

MB991614

MB991614
Angle gauge

General service tool

Installation of turbocharger and
pipe assembly bolt and nut

MB991610

MB991610
Oil filter wrench

General service tool

Removal and installation of oil
filter

D998727

MD998727
Oil pan FIPG cutter

MD998727-01

Removal of oil pan

SPECIAL TOOLS

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ENGINE OVERHAUL

11B-9

MB991448
Bush remover and
installer base

MB991448-01

Press fit of front oil seal

MD998735
Valve spring
compressor

MD998735-01

Compression of valve spring

MB992089
Retainer holder C

MB992089-01

MB992085
Valve stem seal pliers

−

Extraction of valve stem seal

MD998737
Valve stem seal
installer

MD998737-01

Installation of valve stem seal

MB992236
Circlip installer

−

Installation of circlip

MD998780
Piston pin setting tool

MIT216941

B991346

MB991346
Top cover wrench

−

Holding the oil pump sprocket

Tool

Tool number and
name

Supersession

Application

GENERATOR AND IGNITION SYSTEM

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ENGINE OVERHAUL

11B-10

GENERATOR AND IGNITION SYSTEM

REMOVAL AND INSTALLATION

M1113001001812

AK702234AC

1

2

44 ± 10 N·m
32 ± 7 ft-lb

22 ± 4 N·m
17 ± 2 ft-lb

18 ± 2 N·m
13 ± 1 ft-lb

3

6

7

8

9

10

48 ± 7 N·m
36 ± 4 ft-lb

23 ± 2 N·m
17 ± 1 ft-lb

44 ± 8 N·m
33 ± 5 ft-lb

5

4

10 ± 2 N·m
89 ± 17 in-lb

44 ± 10 N·m
32 ± 7 ft-lb

48 ± 7 N·m
36 ± 4 ft-lb

250 N·m
184 ft-lb

0 in-lb
0 N·m

110 N·m
81 ft-lb

→ → → +60˚

Removal steps

1. Idler pulley
2. Idler pulley
3. Generator
4. Power steering pump bracket

>>C<<

5. Auto tensioner

<<A>> >>B<<

6. Crankshaft pulley center bolt

>>B<<

7. Crankshaft pulley washer

>>B<<

8. Crankshaft pulley
9. Ignition coil

<<B>> >>A<<

10. Spark plug

Required Special Tools:

• MB990767: Front Hub And Flange Yoke Holder

• MB991398: Spark Plug Wrench

• MB991883: Flywheel Stopper

• MD998719: Pin

Removal steps (Continued)