Mitsubishi Outlander XL. Manual — part 717
STEP 3. Retest the system.
Q:Is any water leaking?
YES:
Return to Step 1.
NO:
This diagnosis complete.
SPECIAL TOOL
M14201000006USA0000010000
TOOL
TOOL NUMBER AND
NAME
SUPERSESSION
APPLICATION
MB990480
MB990480 Glass holder
General service tool
Removal and installation
of window glass
WINDSHIELD
REMOVAL AND INSTALLATION
M14201000908USA0000010000
Pre-removal and post-installation operation
⦆
Front deck garnish removal and installation (Refer to GROUP 51B, Windshield Wiper P.51B-49).
⦆
Roof drip molding removal and installation (Refer to GROUP 51A, Molding P.51A-8).
⦆
Front pillar trim removal and installation (Refer to GROUP 52A, Interior Trim P.52A-10).
⦆
Inside rear view mirror assembly removal and installation (Refer to GROUP 52A, Inside Rear View Mirror P.52A-17).
ZC600402
1
2
3
4
0000
N
N
N
1
2
3
4
0000
1
1
N
N
2
N
2
N
N
Adhesive tape: Double-sided tape[ 6.5 mm
(0.25 in) width, 100 mm (3.93 in) length and
0.4 mm (0.015 in) thickness.
BODY
42Aa-15
WINDOW GLASS
ZC6000330000
1
1
15
(0.6)
12
(0.4)
15
(0.6)
12
(0.4)
2
A
A
B
B
4
Unit: mm (in)
Section B – B
Section A – A
Apply the primer and adhesive along the fictitious lines
(seal line) between each of the marks
Ceramic line
Seal line
Mark
Primer
Primer
Seal line center
Seal line center
Adhesive: 3M™ AAD Part No. 8609 Super Fast Urethane and 3M™ AAD Part No. 8608 Super Fast Urethane Primer
or equivalent
Removal steps
<<A>>
>>B<<
1.
Windshield
2.
Windshield molding
>>A<<
3.
Glass stopper
>>A<<
4.
Windshield spacer
Required Special Tool:
⦆
MB990480: Glass Holder
REMOVAL SERVICE POINT
<<A>> WINDSHIELD REMOVAL
1.
To protect the body (paint surface), apply cloth tape to all body
areas around the installed windshield.
2.
Make mating marks on the windshield and body.
42Aa-16
BODY
WINDOW GLASS
ZC6000450000
3.
Using piano wire.
(1)
Using a sharp-point drill, make a hole in the windshield
adhesive.
(2)
Pass the piano wire from the inside of the vehicle through
the hole.
Do not let the piano wire touch the edge of the windshield.
(3)
Pull the piano wire alternately from the inside and outside
along the windshield to cut the adhesive.
ZC6000460000
Glass adhesive knife
ZC6000470000
Glass adhesive knife
Inserting the glass adhesive knife too deeply into
windshield adhesive may damage windshield.
4.
Using glass adhesive knife
Keep glass adhesive knife at right angles with the windshield
edge, and put the blade at windshield edge and surface. Then
cut away adhesive along the windshield edge.
ZC600048
MB990480
0000
5.
Use special tool MB990480 to remove the windshield.
BODY
42Aa-17
WINDOW GLASS
ZC6000490000
⦆
Be careful not to remove more adhesive than is
necessary.
⦆
Be careful also not to damage the paint on the body
surface with the knife. If the paint is damaged, repair the
damaged area with touch-up paint.
6.
Use a knife to cut away the remaining adhesive so that the
thickness is within 2 mm (0.08 inch) around the entire
circumference of the body flange.
7.
Finish the flange surfaces so that they are smooth.
Allow the cleaned area to dry for at least three minutes. Do
not touch any surface that has been cleaned.
8.
When reusing the windshield, remove the adhesive still
adhering to the windshield, and clean with 3M™ AAD Part
number 8880 or equivalent.
9.
Clean the body side in the same way.
INSTALLATION SERVICE POINTS
>>A<< WINDSHIELD SPACER/GLASS STOPPER/
WINDSHIELD MOLDING INSTALLATION
Leave the degreased parts for 3 or more minutes to dry well,
before starting on the next step. Do not touch the degreased
parts.
1.
Use 3M™ AAD Part number 8880 or equivalent to degrease
the inside and outside of the windshield and the body flanges.
42Aa-18
BODY
WINDOW GLASS
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