Mitsubishi Outlander XL. Manual — part 544
Disassembly steps
>>C<<
9.
Dust seal outer RH
>>C<<
10. Dust seal inner RH
<<D>>
>>B<<
11. Center bearing RH
12. Center bearing bracket RH
13. Circlip
14. Snap ring
<<B>>
>>A<<
15. Spider assembly
Disassembly steps
16. Circlip
<<E>>
17. PTJ boot
18. EBJ assembly
19. EBJ boot band (small)
20. EBJ boot band (large)
21. EBJ boot
NOTE:
PTJ: Pillow Tripod Joint
EBJ: High Efficiency Compact Birfield Joint
Required Special Tools:
⦆
MB990810: Side Bearing Puller
⦆
MB990890: Rear Suspension Bushing Base
⦆
MB990930: Installer Adapter
⦆
MB990932: Installer Adapter
⦆
MB990934: Installer Adapter
⦆
MB990938: Bar (snap-in type)
⦆
MB991172: Inner Shaft Installer Base
⦆
MB991248: Inner Shaft Remover
⦆
MD998369: Bearing Installer
FRONT AXLE
26-23
DRIVESHAFT ASSEMBLY
LUBRICATION POINTS
ZC5018960000
Grease: Repair kit grease amount
used:
140 ± 10 g (4.9 ± 0.3 oz)
CAUTIO N
The drive shaft joint uses special
grease. do not mix old and new or
different types of grease.
Grease: Repair kit grease
amount used:
<RH> 255 ± 10 g (9.0 ± 0.3 oz)
<LH> 245 ± 10 g (8.6 ± 0.3 oz)
Grease: Repair kit grease
amount used:
Dust seal inner: 8 - 12 g (0.3 - 0.4 oz)
Dust seal outer: 3 - 7 g (0.1 - 0.2 oz)
The drive shaft joint uses special
grease. do not mix old and new or
different types of grease.
CAUTIO N
Grease: Repair kit grease
Grease: Repair kit grease
26-24
FRONT AXLE
DRIVESHAFT ASSEMBLY
DISASSEMBLY SERVICE POINTS
<<A>> SEAL PLATE REMOVAL
ZC5018970000
PTJ case
Use a slotted screwdriver to make a hole in the seal plate inside
the PTJ case.
<<B>> PTJ CASE/SPIDER ASSEMBLY REMOVAL
When removing the spider assembly, be careful not to drop
the rollar part from the spider, because it easily comes off.
1.
Wipe off grease from the spider assembly and the inside of
the PTJ case.
2.
Always clean the spider assembly when the grease contains
water or foreign material.
<<C>> INNER SHAFT RH REMOVAL
ZC5018980000
MB991248
MB991248
Bar
PTJ case
Bar
PTJ case
1.
Use special tool MB991248 to remove the inner shaft
assembly from the PTJ case.
FRONT AXLE
26-25
DRIVESHAFT ASSEMBLY
ZC5018990000
MB990810
2.
Use special tool MB990810 to remove the center bearing
bracket from the inner shaft.
<<D>> CENTER BEARING RH REMOVAL
ZC501900000
MB990938
MB990930
Center bearing bracket
Use special tools MB990938 and MB990930 to remove the
center bearing from the center bearing bracket.
<<E>> PTJ BOOT REMOVAL
1.
Wipe off grease from the shaft spline.
2.
When reusing the PTJ boot, wrap plastic tape around the shaft
spline to avoid damaging the boot.
ASSEMBLY SERVICE POINTS
>>A<< SPIDER ASSEMBLY INSTALLATION
⦆
The driveshaft joint use special grease. Do not mix old
and new or different types of grease.
⦆
If the spider assembly has been cleaned, take special care
to apply the specified grease.
1.
Apply the specified grease furnished in the repair kit to the
spider assembly between the spider axle and the roller.
Specified grease: Repair kit grease
26-26
FRONT AXLE
DRIVESHAFT ASSEMBLY
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