Mitsubishi Outlander XL. Manual — part 609
DISASSEMBLY SERVICE POINT
<<A>> PISTON/PISTON BOOT REMOVAL
ACX00697
ZC5012520000
Blow air gradually to remove the pistons. The pistons will
rush out if a force of air is applied suddenly.
Cover the caliper body outer side with a cloth or similar materials.
Blow compressed air through the brake hose installation area to
remove the piston and piston boot.
<<B>> PISTON SEAL REMOVAL
ACX00689
ZC5012530000
Do not use a flat-tipped screwdriver to remove the piston
seal. This may damage the inner side of the cylinder.
1.
Remove the piston seal with your finger tip.
2.
Clean the piston surface and cylinder inner face with alcohol
or specified brake fluid.
Brake fluid: DOT3 or DOT4
REAR DISC BRAKE ASSEMBLY INSPECTION
M13501000071USA0000010000
PAD WEAR INSPECTION
⦆
When replacing, replace both pads (right and left) as a set.
⦆
If there is a significant difference in thickness between the
pads at right and left, check the sliding area.
ZC601077 0000
Measure the pad thickness at the most worn area. If the pad
thickness is less than the limit value, replace the pad assembly.
Standard value: 10.0 mm (0.39 inch)
Minimum limit: 2.0 mm (0.08 inch)
BASIC BRAKE SYSTEM
35A-37
REAR DISC BRAKE ASSEMBLY
MEMO
35A-38
BASIC BRAKE SYSTEM
GROUP 35B
ANTI-LOCK BRAKING SYSTEM
(ABS)
CONTENTS
GENERAL INFORMATION. . .
SPECIFICATIONS. . . . .
GENERAL SPECIFICATIONS. . .
SERVICE SPECIFICATIONS. . .
ANTI-LOCK BRAKING SYSTEM (ABS)
DIAGNOSIS. . . . . ..
INTRODUCTION TO ABS DIAGNOSIS
. . . . . . . ...
ABS DIAGNOSTIC TROUBLESHOOTING
STRATEGY. . . . . ...
DIAGNOSIS FUNCTION. . . .
DIAGNOSTIC TROUBLE CODE CHART
. . . . . . . ...
DIAGNOSTIC TROUBLE CODE PROCEDURES
. . . . . . . ..
DTC C100A: Abnormality in FL wheel
speed sensor circuit. . .
DTC C1015: Abnormality in FR wheel
speed sensor circuit. . .
DTC C1020: Abnormality in RL wheel
speed sensor circuit. . .
DTC C102B: Abnormality in RR wheel
speed sensor circuit. . .
DTC C1011: Abnormality in FL wheel
speed sensor signal. . . .
DTC C101C Abnormality in FR wheel speed
sensor signal. . . . ...
DTC C1027: Abnormality in RL wheel
speed sensor signal. . . .
DTC C1032: Abnormality in RR wheel
speed sensor signal. . . .
DTC C1014: Mutual monitoring of FL
wheel speed sensor. . . ..
DTC C101F Mutual monitoring of FR wheel
speed sensor. . . . .
DTC No. C102A: Mutual monitoring of RL
wheel speed sensor. . . ..
DTC C1035: Mutual monitoring of RR
wheel speed sensor. . . ..
DTC No. C1041: Abnormality in
periodical signal for FL wheel speed
sensor. . . . . . ..
DTC C1042: Abnormality in periodical
signal for FR wheel speed sensor
. . . . . . . .
DTC C1043: Abnormality in periodical
signal for RL wheel speed sensor
. . . . . . . .
DTC C1044: Abnormality in periodical
signal for RR wheel speed sensor
. . . . . . . .
DTC C1046: FL wheel speed sensor
control phase time exceeded. .
DTC C1047: FR wheel speed sensor
control phase time exceeded. .
DTC C1048: RL wheel speed sensor
control phase time exceeded. .
35B-1
Continued on next page
DTC C1049: RR wheel speed sensor
control phase time exceeded. .
DTC C104B,C104F,C1053,C1057/
C105F,C1063,C1067,C105B: Abnormality
in inlet/outlet valve (FL,RL,RR,RL)
. . . . . . . .
DTC C2104: Faulty valve power supply
circuit. . . . . . .
DTC C1073: Faulty motor drive circuit
. . . . . . . .
DTC C2116: Abnormality in power supply
voltage in pump motor. . ...
DTC C1000: Abnormality in stop light
switch circuit. . . . ..
DTC C2200: Abnormality in ABS-ECU
. . . . . . . .
DTC C2100: Abnormality in battery
voltage (low voltage). . ..
DTC C2101: Abnormality in battery
voltage (high voltage). . .
DTC C1395: Brake fluid filling not
completed. . . . . ..
DTC C2203: VIN not recorded.
DTC C1210: Abnormality in G sensor
. . . . . . . ...
DTC C1242: Abnormality in G sensor
. . . . . . . ...
DTC C2111: Sensor Power Supply Circuit
(Low input)DTC C2112: Sensor Power
Supply Circuit (High input).
DTC C1608: Implausible diagnosis data
. . . . . . . ...
DTC U0001: Bus-off. . . .
DTC U0100: Engine time-out errorDTC
U0114: AWD time-out errorDTC U0141:
ETACS time-out error. . ...
DTC U1415: Variant coding not
implemented. . . . .
DTC U1417: Variant coding value invalid
(includes faulty installation)
. . . . . . . ...
SYMPTOM CHART. . . ....
SYMPTOM PROCEDURES. . ...
Inspection Procedure 1: scan tool
cannot communication only with ABS-
ECU. . . . . . .
Inspection Procedure 2: Brake Warning
Light Stays ON with the Parking Brake
Lever Released. . . . .
Inspection Procedure 3: ABS Warning
Light does not Illuminate when Ignition
Switch is Turned to the ON Position
(Engine Stopped). . . ...
Inspection Procedure 4: Brake Warning
Light does not Illuminate when the
Ignition Switch is Turned to ON
Position (Engine Stopped). ..
Inspection Procedure 5: ABS Warning
Light Stays ON after the Engine is
Started. . . . . .
Inspection Procedure 6: Abnormality in
Brake Operation. . . .
Inspection Procedure 7: ABS System
Inoperative. . . . .
Inspection Procedure 8: ABS-ECU Power
Supply Circuit System. . ..
DATA LIST REFERENCE TABLE. . . .
ACTUATOR TEST REFERENCE TABLE
. . . . . . . .
CHECK AT ECU TERMINALS. ...
SPECIAL TOOL. . . . .
ON-VEHICLE SERVICE. . ...
HYDRAULIC UNIT CHECK. . .
IN THE EVENT OF A DISCHARGED BATTERY
. . . . . . . .
HYDRAULIC UNIT. . . ...
REMOVAL AND INSTALLATION. . . . .
WHEEL SPEED SENSOR. . ...
REMOVAL AND INSTALLATION. . . . .
INSPECTION. . . . ...
35B-2
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